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A2CH3 F16 – OPERATING INSTRUCTIONS 

 

 

INDEX DATE  N° 

00 06/02/09 

DC69020 

 

8/16

 

Possible cause 

How to check  

Solution 

Manifold nut improperly/not 
enough tightened

 

Check if the manifold nuts are 
properly tightened

 

Check that the thread is not 
damaged. Retighten the manifold 
nuts

 

Connection nut improperly/not 
enough tightened

 

Check if the connection nuts are 
properly tightened

 

Check that the thread is not 
damaged. Retighten the 
connection nuts

 

 
 

Pump will not prime 

 

Possible cause 

How to check  

Solution 

Kink in the air supply line

 

Visually inspect lines for kinks

 

Replace kinked line(s)

 

Defective air supply 3/2 valve

 

Supply the pump with air from a 
source other than the one from the 
3/2 valve

 

Replace the 3/2 valve

 

Air pressure to pump too low

 

Inspect settings on regulators and 
gauge level

 

Set air pressure supply in 
accordance with SGPPL FRANCE 
pumps data sheet

 

Air undersupply

 

Physically check that the air tubing 
fits the size of the pump (see data 
in the pump manual)

 

Install proper tubing size

 

Try to activate the small piston on 
the top on the pump, and see if 
normal operation resumes

 

If this happens to often, change 
the shuttle valve (the pump 
probably needs a PM kit 
maintenance)

 

Replace shuttle valve, and see if 
normal pump operation resumes 

Change the shuttle valve (the 
pump probably needs a PM kit 
maintenance) 

Visually check the tightening of 
the shuttle valve, and check for air 
leaks 

Tighten back the shuttle valve 

Shuttle valve failure

 

Check if the shuttle can move in 
the shuttle valve 

Change the shuttle valve (the 
pump probably needs a PM kit 
maintenance). Verify that the air is 
not lubrificated. Check that there 
is no liquid drip on the 
pump/shuttle valve 

Defective liquid valve upstream of 
the pump

 

Check upstream valve and/or put 
a direct line from the pump to the 
tank, and see if normal operation 
resumes

 

Replace defective liquid valve, 
and check that no damage has 
been done to the bellow

 

Kink in inlet or outlet liquid lines

 

Visually inspect lines for kinks

 

Replace kinked line(s). If the kink 
was in the inlet lines, check that 
no damage has been done to the 
bellow

 

Summary of Contents for A2CH3 F16

Page 1: ...boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85 29 18 48 SAINT GOB...

Page 2: ...on 3 III 1 Testing III 2 Set up III 3 Connections III 3 1 Air nitrogen connections III 3 2 Fluid connections III 4 Initial tests and Adjustments IV Applications 5 IV 1 Chemical compatibility IV 2 Temp...

Page 3: ...16 gpm or 60 lpm 3600l h Discharge pressure 65 PSI max or 4 5 bar please contact us for higher values Suction head 14 feet water column or 4 meters Max air consumption 225 Nl min Connections 3 4 X1 or...

Page 4: ...with ISO 8573 1 On no account should the air nitrogen supply be lubricated oil or water droplets will cause the shuttle valve to malfunction Minimum and maximum supply pressure must be between 29 and...

Page 5: ...10x13 mm Max length 10 feet or 3 meters 9 Temperatures 9 1 Environment 50 to 140 F or 10 to 60 C 9 2 Maximum fluid temperature 185 F or 85 C Please contact us for higher temperature 10 No muffler III...

Page 6: ...MUST not Connect the pump inlet or outlet with air nitrogen or liquid under pressure Use lubricated and or wet air nitrogen Have an air line length between the pump and air pressure regulator higher t...

Page 7: ...pendix documents VI 2 Maintenance and repair procedures These procedures are to be found in the manual A2CH3 F16 MAINTENANCE AND REPAIR PROCEDURES Please request another copy if it has not been suppli...

Page 8: ...ize Try to activate the pin on the top on the shuttle valve and see if normal operation resumes If this happens too often change the shuttle valve the pump probably needs a PM kit maintenance Replace...

Page 9: ...e data in the pump manual Install proper tubing size Try to activate the small piston on the top on the pump and see if normal operation resumes If this happens to often change the shuttle valve the p...

Page 10: ...d is not damaged Retighten the manifold nuts Connection nut improperly not enough tightened Check if the connection nuts are properly tightened Verify that the thread is not damaged Retighten the conn...

Page 11: ...Replace the pump with a new pump same model and see if normal operation resumes Return the pump to SGPPL FRANCE site of Charnay Damaged bellows Check to see if mist or dripping is coming from the muf...

Page 12: ...3 3 5 4 4 5 5 0 500 1000 1500 2000 2500 3000 3500 4000 Flow Rate l h Back pressure Bar Inlet air pressure 2 bar Inlet air pressure 2 5 bar Inlet air pressure 3bar Inlet air pressure 3 5 bar Inlet air...

Page 13: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE PUMP INDEX DATE N 00 06 02 09 DC69020 12 16...

Page 14: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE SHUTTLE VALVE INDEX DATE N 00 06 02 09 DC69020 13 16...

Page 15: ...M5 9402 M5 PEEK NUT SUPPORT 2 M6 2793F SHAFT COMPOSITE ORING 4 M7 9474 PTFE GUIDING RING 2 M8 9381 CENTRAL SHAFT 1 M9 9434 BELLOW INSERT 2 M10 2782 C PEEK TIE ROD 8 M11 2783 C PEEK NUT 16 M4 included...

Page 16: ...A2CH3 F16 APPENDIX PUMP SIZES INDEX DATE N 00 06 02 09 DC69020 15 16 PART NUMBER INDEX A2XX3 00...

Page 17: ...LET AIR PRESSURE FLUID TEMPERATURE INDEX DATE N 00 06 02 09 DC69020 16 16 Max static inlet air pressure according to fluid temperature 0 1 2 3 4 5 6 0 20 40 60 80 100 120 Fluid Temperature C Static in...

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