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A2CH3 F16 – OPERATING INSTRUCTIONS 

 

 

INDEX DATE  N° 

00 06/02/09 

DC69020 

 

3/16

 

III – Installation and Operation 

 

III.1 – Testing 

 

All pumps are tested with DI water at the factory in our clean room for: 

  Maximum flow rate with no back pressure, 

  Minimum flow rate with no back pressure, 

  Flow rate with 58 PSI (4 bar) discharge pressure, 

  Checked for leakage. 

 

III.2 – Set up 

 
The pump must be installed 

horizontally

 as shown on general arrangement drawing (see appendix). 

This drawing also shows the overall dimensions of the pump etc. 
The pump must be 

positioned on its feet

. If not, the check valves will not seat correctly and the 

pump may malfunction. 
 

III.3 – Connections 

 

III.3.1 – Air/Nitrogen connection 

 

The pump must be connected to a clean dry air or nitrogen supply (in compliance with ISO 8573-1). 
On no account should the air/nitrogen supply be lubricated, oil or water droplets will cause the shuttle 
valve to malfunction. 
 
Minimum and maximum supply pressure must be between 29 and 72.5 PSI or 2 and 5 bar (please 
contact us for different values). 
 
The ID of the tube supplying the dry air/nitrogen should not exceed 5/16"x3/8" or 8x10 mm. The tube 
length between the pump and the air pressure regulator should not exceed 10 feet or 3 meters 
maximum. 
When in aggressive conditions (acid vapors), it is advised to canalize outlet with a tube of minimum  
ID 3/8"x1/2" or 10x13 mm, and a length of maximum 3 meters (do not add any muffler at the tube 
end). 
 
The pneumatic on/off valve must be 3-way to ensure the shuttle valve on the pump resets itself when 
the pump is switched off. The flow control valve must be positioned before the 3-way on/off valve  
and you must preserve the values of flow air which you can find on the flowrate curve in appendix. 
 
 

Summary of Contents for A2CH3 F16

Page 1: ...boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85 29 18 48 SAINT GOB...

Page 2: ...on 3 III 1 Testing III 2 Set up III 3 Connections III 3 1 Air nitrogen connections III 3 2 Fluid connections III 4 Initial tests and Adjustments IV Applications 5 IV 1 Chemical compatibility IV 2 Temp...

Page 3: ...16 gpm or 60 lpm 3600l h Discharge pressure 65 PSI max or 4 5 bar please contact us for higher values Suction head 14 feet water column or 4 meters Max air consumption 225 Nl min Connections 3 4 X1 or...

Page 4: ...with ISO 8573 1 On no account should the air nitrogen supply be lubricated oil or water droplets will cause the shuttle valve to malfunction Minimum and maximum supply pressure must be between 29 and...

Page 5: ...10x13 mm Max length 10 feet or 3 meters 9 Temperatures 9 1 Environment 50 to 140 F or 10 to 60 C 9 2 Maximum fluid temperature 185 F or 85 C Please contact us for higher temperature 10 No muffler III...

Page 6: ...MUST not Connect the pump inlet or outlet with air nitrogen or liquid under pressure Use lubricated and or wet air nitrogen Have an air line length between the pump and air pressure regulator higher t...

Page 7: ...pendix documents VI 2 Maintenance and repair procedures These procedures are to be found in the manual A2CH3 F16 MAINTENANCE AND REPAIR PROCEDURES Please request another copy if it has not been suppli...

Page 8: ...ize Try to activate the pin on the top on the shuttle valve and see if normal operation resumes If this happens too often change the shuttle valve the pump probably needs a PM kit maintenance Replace...

Page 9: ...e data in the pump manual Install proper tubing size Try to activate the small piston on the top on the pump and see if normal operation resumes If this happens to often change the shuttle valve the p...

Page 10: ...d is not damaged Retighten the manifold nuts Connection nut improperly not enough tightened Check if the connection nuts are properly tightened Verify that the thread is not damaged Retighten the conn...

Page 11: ...Replace the pump with a new pump same model and see if normal operation resumes Return the pump to SGPPL FRANCE site of Charnay Damaged bellows Check to see if mist or dripping is coming from the muf...

Page 12: ...3 3 5 4 4 5 5 0 500 1000 1500 2000 2500 3000 3500 4000 Flow Rate l h Back pressure Bar Inlet air pressure 2 bar Inlet air pressure 2 5 bar Inlet air pressure 3bar Inlet air pressure 3 5 bar Inlet air...

Page 13: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE PUMP INDEX DATE N 00 06 02 09 DC69020 12 16...

Page 14: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE SHUTTLE VALVE INDEX DATE N 00 06 02 09 DC69020 13 16...

Page 15: ...M5 9402 M5 PEEK NUT SUPPORT 2 M6 2793F SHAFT COMPOSITE ORING 4 M7 9474 PTFE GUIDING RING 2 M8 9381 CENTRAL SHAFT 1 M9 9434 BELLOW INSERT 2 M10 2782 C PEEK TIE ROD 8 M11 2783 C PEEK NUT 16 M4 included...

Page 16: ...A2CH3 F16 APPENDIX PUMP SIZES INDEX DATE N 00 06 02 09 DC69020 15 16 PART NUMBER INDEX A2XX3 00...

Page 17: ...LET AIR PRESSURE FLUID TEMPERATURE INDEX DATE N 00 06 02 09 DC69020 16 16 Max static inlet air pressure according to fluid temperature 0 1 2 3 4 5 6 0 20 40 60 80 100 120 Fluid Temperature C Static in...

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