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A2CH3 F16 – OPERATING INSTRUCTIONS 

 

 

INDEX DATE  N° 

00 06/02/09 

DC69020 

 

9/16

 

Possible cause 

How to check  

Solution 

Internal pump failure

 

Replace pump with compatible 
pump and see if normal operation 
resumes

 

Return the pump to SGPPL 
FRANCE, site of Charnay

 

Damaged bellows 

Check to see if mist or dripping is 
coming from the muffler or PP 
core 

Return the pump to SGPPL 
FRANCE, site of Charnay 

Worn/damaged seat valves

 

Visually check if the check valves 
are moving properly

 

Return the pump to SGPPL 
FRANCE, site of Charnay 
(warranty) or authorized service 
center for PM kit maintenance

 

Worn/damaged check valves

 

Visually check if they are moving 
properly

 

Return the pump to SGPPL 
FRANCE, site of Charnay 
(warranty) or authorized service 
center for PM kit maintenance

 

Manifold nut improperly/not 
enough tightened

 

Check if the manifold nuts are 
properly tightened

 

Verify that the thread is not 
damaged. Retighten the manifold 
nuts

 

Connection nut improperly/not 
enough tightened

 

Check if the connection nuts are 
properly tightened

 

Verify that the thread is not 
damaged. Retighten the 
connection nuts

 

 
 

Air bubbles in outlet line 

 

Possible cause 

How to check  

Solution 

Bad chemistry mix

 

Check chemistry content. Some 
mixtures cause boiling when the 
chemistry is submitted to the 
vacuum that is experienced as the 
liquid is drawn into the pump

 

Adapt conditions, modify the 
suction height

 

Temperature too hot

 

Make sure that chemistry 
temperature is below its boiling 
point. Take into account that the 
chemistry will boil at a lower 
temperature as it experiences the 
vacuum due to the fact it is sucked 
into the pump

 

Adapt conditions, modify the 
suction height

 

Loose tubing connection at the 
pump inlet 

 

Check the tightening of the 
connection

 

Retighten the connection, and 
check that threads have not been 
damaged

 

Loose manifold nut at the inlet 
manifold

 

Check the tightening of the 
manifold nut

 

Retighten the manifold nut, and 
check that threads have not been 
damaged

 

Summary of Contents for A2CH3 F16

Page 1: ...boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85 29 18 48 SAINT GOB...

Page 2: ...on 3 III 1 Testing III 2 Set up III 3 Connections III 3 1 Air nitrogen connections III 3 2 Fluid connections III 4 Initial tests and Adjustments IV Applications 5 IV 1 Chemical compatibility IV 2 Temp...

Page 3: ...16 gpm or 60 lpm 3600l h Discharge pressure 65 PSI max or 4 5 bar please contact us for higher values Suction head 14 feet water column or 4 meters Max air consumption 225 Nl min Connections 3 4 X1 or...

Page 4: ...with ISO 8573 1 On no account should the air nitrogen supply be lubricated oil or water droplets will cause the shuttle valve to malfunction Minimum and maximum supply pressure must be between 29 and...

Page 5: ...10x13 mm Max length 10 feet or 3 meters 9 Temperatures 9 1 Environment 50 to 140 F or 10 to 60 C 9 2 Maximum fluid temperature 185 F or 85 C Please contact us for higher temperature 10 No muffler III...

Page 6: ...MUST not Connect the pump inlet or outlet with air nitrogen or liquid under pressure Use lubricated and or wet air nitrogen Have an air line length between the pump and air pressure regulator higher t...

Page 7: ...pendix documents VI 2 Maintenance and repair procedures These procedures are to be found in the manual A2CH3 F16 MAINTENANCE AND REPAIR PROCEDURES Please request another copy if it has not been suppli...

Page 8: ...ize Try to activate the pin on the top on the shuttle valve and see if normal operation resumes If this happens too often change the shuttle valve the pump probably needs a PM kit maintenance Replace...

Page 9: ...e data in the pump manual Install proper tubing size Try to activate the small piston on the top on the pump and see if normal operation resumes If this happens to often change the shuttle valve the p...

Page 10: ...d is not damaged Retighten the manifold nuts Connection nut improperly not enough tightened Check if the connection nuts are properly tightened Verify that the thread is not damaged Retighten the conn...

Page 11: ...Replace the pump with a new pump same model and see if normal operation resumes Return the pump to SGPPL FRANCE site of Charnay Damaged bellows Check to see if mist or dripping is coming from the muf...

Page 12: ...3 3 5 4 4 5 5 0 500 1000 1500 2000 2500 3000 3500 4000 Flow Rate l h Back pressure Bar Inlet air pressure 2 bar Inlet air pressure 2 5 bar Inlet air pressure 3bar Inlet air pressure 3 5 bar Inlet air...

Page 13: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE PUMP INDEX DATE N 00 06 02 09 DC69020 12 16...

Page 14: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE SHUTTLE VALVE INDEX DATE N 00 06 02 09 DC69020 13 16...

Page 15: ...M5 9402 M5 PEEK NUT SUPPORT 2 M6 2793F SHAFT COMPOSITE ORING 4 M7 9474 PTFE GUIDING RING 2 M8 9381 CENTRAL SHAFT 1 M9 9434 BELLOW INSERT 2 M10 2782 C PEEK TIE ROD 8 M11 2783 C PEEK NUT 16 M4 included...

Page 16: ...A2CH3 F16 APPENDIX PUMP SIZES INDEX DATE N 00 06 02 09 DC69020 15 16 PART NUMBER INDEX A2XX3 00...

Page 17: ...LET AIR PRESSURE FLUID TEMPERATURE INDEX DATE N 00 06 02 09 DC69020 16 16 Max static inlet air pressure according to fluid temperature 0 1 2 3 4 5 6 0 20 40 60 80 100 120 Fluid Temperature C Static in...

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