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XL-AS20015BM-en-US Rev E · 2022-10-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, 
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

Troubleshooting

PROBLEM

POSSIBLE CAUSE

POSSIBLE REMEDY

Tire Pressure HIGH 
and Warning Light 
is OFF

Tire over-inflation

Let system function with power and air, the system will relieve the tire pressure to the 
current setpoint.

Tire Pressure in-spec 
and Warning Light 
is ON

Inadequate supply pressure

Supply pressure must be a minimum of 10psi greater than the desired tire pressure. 
Correct as necessary.

Inadequate supply voltage

Supply voltage must be a minimum of 12V DC. Correct as necessary

Defective Pressure Protection Valve

Replace pressure protection valve
Note: System cannot use the same PPV as the air suspension. A dedicated port on the 
air tank is required with a dedicated pressure protection valve.

Defective electronic regulator 
assembly

Replace electronic regulator assembly

Loose/leaking air lines or fittings

Spray all air lines and fittings with soapy water and repair leaks as needed

Leaking rotary union

Replace rotary union

Tire Pressure in-spec 
and Warning Light 
is OFF

System is working as designed, no issue

Air Leak from axle 
vent

Damaged/loose airlines or 
connections inside the axle

Remove spindle plug assemblies, inspect air line connections and repair as necessary

Leaking rotary union

Replace rotary union

Loose and/or leaking air lines  
and/or fittings

Spray all air lines and fittings with soapy water and repair leaks as needed

Air Leak from Tire 
Hose

Overtightened connections

Tire hose fittings should be hand tightened. Over-tightened fittings can damage the 
o-rings inside the fitting. Inspect o-rings for damage and replace as necessary.

Brake air tank 
de-pressurized or low 
pressure

Defective pressure protection valve

Replace pressure protection valve
Note: System cannot use the same PPV as the air suspension. A dedicated port on the 
air tank is required with a dedicated pressure protection valve.

Air leak between air tank and 
pressure protection valve

Spray all air lines and fittings with soapy water and repair leaks as needed

LED warning light
flashing SOS

Electronic regulator assembly error

Reset the module by cycling the power off then back on or clear the faults within
the mobile app. If this doesn't eliminate the light flashing, replace the module.

Summary of Contents for Tire Pilot Plus

Page 1: ...XL AS20015BM en US Rev E Installation and Operation Manual SAF HOLLAND Tire Pilot Plus System...

Page 2: ...ly SAF HOLLAND Original Parts A list of technical support locations that supply SAF HOLLAND Original Parts and an Aftermarket Parts Catalog are available on the internet at www safholland us or contac...

Page 3: ...formed Properly support and secure the vehicle from unexpected movement when servicing the unit Failure to properly support and secure the vehicle and axles prior to commencing work could create a cru...

Page 4: ...crossmember Figure 2 NOTE This manual applies to all suspension models However determine your specific model number write that information below and refer to it when obtaining information or replaceme...

Page 5: ...and clear any remaining metal shavings Figure 5 NOTE An axle drilling fixture is available if required Contact SAF HOLLAND customer service for details 2 Using a 1 8 27 NPSF tap and cutting oil tap th...

Page 6: ...y Figure 8 Protective loom not shown should be used over the air line within the axle Failure to install a protective loom could result in chaffing the air line which if not avoided could shut down th...

Page 7: ...system not venting through the wheel end Failure to do so could cause build up of pressure which if not avoided could create wheel end lube leaks 7 Apply pipe thread compound to the vent fitting threa...

Page 8: ...vided on the bracket with included hardware Recommended location on sliding suspensions is the front or rear crossmembers On fixed frame suspensions the recommended location is the main trailer beam e...

Page 9: ...uld be used over the air line Failure to install a protective loom could result in chaffing the air line which if not avoided could shut down the Tire Pilot Plus system 14 Locate the ABS power cable a...

Page 10: ...roadside approximately six feet from the bottom of the trailer Use appropriate water proof sealant on warning light screw holes if surface mounted If a flush mount light is desired with hidden wires p...

Page 11: ...e failure of the tire hoses and or damage to the rims can occur Figure 24 shows the proper orientation for a dual steel wheel application with 5 hand hole rims Figure 25 shows the proper orientation f...

Page 12: ...ilure to correctly set tire pressure prior to system start up will result in reduced product performance 6 Performance Testing 1 Make sure air and power are being supplied to the Tire Pilot Plus syste...

Page 13: ...he mobile application by visiting the Play store or Apple store 2 Install the APP to your device 3 Open the APP and select the device tab on the top Figure 28 4 Scan for the nearby device you would li...

Page 14: ...g tire hoses Replace tire hoses Tire Pressure LOW and Warning Light is OFF Inadequate supply pressure Supply pressure must be a minimum of 10psi greater than the desired tire pressure Correct as neces...

Page 15: ...eaking rotary union Replace rotary union Tire Pressure in spec and Warning Light is OFF System is working as designed no issue Air Leak from axle vent Damaged loose airlines or connections inside the...

Page 16: ...ure to spec SAF HOLLAND Original Parts when servicing your SAF HOLLAND product XL AS20015BM en US Rev E 2022 10 05 Amendments and Errors Reserved SAF HOLLAND Inc SAF HOLLAND HOLLAND SAF and logos are...

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