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XL-AS20015BM-en-US Rev E · 2022-10-05 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, 

and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

Figure 15

Figure 14

Figure 16

Installation Instructions

MOUNTING 
SLOTS

INPUT (SUPPLY 
PRESSURE)

3.  Installation Instructions 

continued

8.  Install the pressure protection valve to the air tank. Take 

care to insure the ‘in’ side of the valve is connected to 
the air tank.

9.  Locate a secure location for mounting the electronic 

regulator assembly. Mount the electronic regulator 
assembly with hose and wiring connections facing down 
or to the side. Use the mounting slots provided on the 
bracket with included hardware. Recommended location 
on sliding suspensions is the front or rear crossmembers. 
On fixed frame suspensions, the recommended location is 
the main trailer beam either in front of the suspensions, 
or just behind the suspensions 

(Figure 14)

.

10.  Connect each axle air line together with a push to 

connect 

(Figure 15)

 T-fitting.

11.  Connect air tank pressure protection valve air line to the 

electronic regulator input in the control box 

(Figure 16)

.

If connections are mounted facing up, 
water and debris in the connections can 
cause trouble over time, especially in 
colder climates. Also, do not mount the 
electronic regulator assembly upside 
down. Internal components are sensitive 
to the mounting orientation. If not 
properly mounted the electronic 
regulator assembly can fail prematurely, 
shutting down the Tire Pilot Plus system.

Summary of Contents for Tire Pilot Plus

Page 1: ...XL AS20015BM en US Rev E Installation and Operation Manual SAF HOLLAND Tire Pilot Plus System...

Page 2: ...ly SAF HOLLAND Original Parts A list of technical support locations that supply SAF HOLLAND Original Parts and an Aftermarket Parts Catalog are available on the internet at www safholland us or contac...

Page 3: ...formed Properly support and secure the vehicle from unexpected movement when servicing the unit Failure to properly support and secure the vehicle and axles prior to commencing work could create a cru...

Page 4: ...crossmember Figure 2 NOTE This manual applies to all suspension models However determine your specific model number write that information below and refer to it when obtaining information or replaceme...

Page 5: ...and clear any remaining metal shavings Figure 5 NOTE An axle drilling fixture is available if required Contact SAF HOLLAND customer service for details 2 Using a 1 8 27 NPSF tap and cutting oil tap th...

Page 6: ...y Figure 8 Protective loom not shown should be used over the air line within the axle Failure to install a protective loom could result in chaffing the air line which if not avoided could shut down th...

Page 7: ...system not venting through the wheel end Failure to do so could cause build up of pressure which if not avoided could create wheel end lube leaks 7 Apply pipe thread compound to the vent fitting threa...

Page 8: ...vided on the bracket with included hardware Recommended location on sliding suspensions is the front or rear crossmembers On fixed frame suspensions the recommended location is the main trailer beam e...

Page 9: ...uld be used over the air line Failure to install a protective loom could result in chaffing the air line which if not avoided could shut down the Tire Pilot Plus system 14 Locate the ABS power cable a...

Page 10: ...roadside approximately six feet from the bottom of the trailer Use appropriate water proof sealant on warning light screw holes if surface mounted If a flush mount light is desired with hidden wires p...

Page 11: ...e failure of the tire hoses and or damage to the rims can occur Figure 24 shows the proper orientation for a dual steel wheel application with 5 hand hole rims Figure 25 shows the proper orientation f...

Page 12: ...ilure to correctly set tire pressure prior to system start up will result in reduced product performance 6 Performance Testing 1 Make sure air and power are being supplied to the Tire Pilot Plus syste...

Page 13: ...he mobile application by visiting the Play store or Apple store 2 Install the APP to your device 3 Open the APP and select the device tab on the top Figure 28 4 Scan for the nearby device you would li...

Page 14: ...g tire hoses Replace tire hoses Tire Pressure LOW and Warning Light is OFF Inadequate supply pressure Supply pressure must be a minimum of 10psi greater than the desired tire pressure Correct as neces...

Page 15: ...eaking rotary union Replace rotary union Tire Pressure in spec and Warning Light is OFF System is working as designed no issue Air Leak from axle vent Damaged loose airlines or connections inside the...

Page 16: ...ure to spec SAF HOLLAND Original Parts when servicing your SAF HOLLAND product XL AS20015BM en US Rev E 2022 10 05 Amendments and Errors Reserved SAF HOLLAND Inc SAF HOLLAND HOLLAND SAF and logos are...

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