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Controls and Operational Features 

Machine Start-Up: 

When the machine is turned ON an auto-test is 
executed: during this test all the LEDs turn ON for a 
moment; at the same time the displays shown “333” and 
then “888”.  During the start-up the fan is activated for a 
short time, then it will restart with welding operations. 

  The Machine is ready to operate when on the Front 

Control Panel lights up the “Power ON” LED, the “A” 
LED (placed on the middle of the synoptic) with one 
of the LED of the Welding “MODE” command.  This 
is the minimum condition: depending by the welding 
selection others LEDs may be ON. 

 

 

 

Front Panel Indicators and Controls 

 

Power ON LED: 

 

This LED blinks during the machine start-up and lights 
up steadily when the machine is ready to operate. 
 
If the Input Voltage Overrange protection becomes 
active, the Power ON LED starts blinking and an error 
code is shown on the displays.  The machine restarts 
automatically when the Input Voltage returns in the 
correct range.  For further detail read the Error Codes 
and Troubleshooting section. 
 

Remote LED: 

 

This indicator will turn on when a Remote command is 
connected to the machine via the remote control 
connector. 
 
If a Remote command is connected to the Machine, the 
Output Current knob operates in two different modes: 
STICK and TIG: 
 

 

STICK mode:

 with a Remote command connected 

the output of the machine is ON.  A Remote Amptrol 
or Pedal are allowed (trigger is ignored). 

 

 

 

  

 

 
Connecting the Remote command excludes the Output 
Current Knob of the Machine’s user interface.  Through 
the Remote command is available the full Output Current 
Range. 
 

 

TIG mode:

 in Local and remote mode the output of 

the machine is OFF.  A Trigger is necessary to 
enable the output. 

 

  

  

 

 

  

 

 

The Output Current range selectable from the Remote 
command depends by the Machine’s user interface 
Output Current Knob.  Eg.: if  the Output Current is set to 
100A with the Machine’s user interface Output Current 
Knob, the Remote command will adjust the Output 
Current from a minimum of 5A to a maximum of 100A. 
 
Remote Pedal: For a correct use, the “option 30” must 
be enabled in the setup menu: 

  2-step sequence is automatically selected 

  Upslope / Downslope ramps and Restart are 

disabled. 

  Spot, Bi-Level and 4-step functions aren’t selectable 

 
(Normal operation is restored when the Remote 
command is disconnected.) 
 

Thermal LED: 

 

This indicator will turn on when the machine is 
overheated and the output has been disabled.  This 
normally occurs when the duty cycle of the machine has 
been exceeded.  Leave the machine on to allow the 
internal components to cool.  When the indicator turns 
off, normal operation is again possible. 
 

Mode Pushbutton: 

 

This pushbutton changes the welding modes of the 
machine: 

 Stick 

 

(SMAW) 

  Lift TIG  

(GTAW) 

  HF TIG  

(GTAW) 

 Spot 

TIG 

  (GTAW) 

The Spot TIG feature is selectable only if the “option 10” 
is previously enabled in the Setup Menu.  See “Setup 
menu” section for options enabling / disabling. 
 
Each welding mode is is detailed in the Operating 
instruction section. 
 

Summary of Contents for PRESTOTIG 415DC

Page 1: ...IM3081 09 2021 REV06 PRESTOTIG 315DC 415DC OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland...

Page 2: ...in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Tec...

Page 3: ...on a 10 min period Output Current Output Voltage 315DC 100 Stick 200A 28 0Vdc 100 TIG 220A 18 8Vdc 60 Stick 250A 30Vdc 60 TIG 250A 20Vdc 40 Stick 270A 30 8Vdc 40 TIG 300A 22 0Vdc 415DC 100 Stick 280A...

Page 4: ...dition Presence MIG mode TIG mode X STICK mode X After 30 minutes of non working X Fan off X The value of efficiency and consumption in idle state have been measured by method and conditions defined i...

Page 5: ...process gas usage depends on cross sectional area of the nozzle For commonly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may...

Page 6: ...o and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medic...

Page 7: ...electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electr...

Page 8: ...ect shielding gas for the process used and properly operating regulators designed for the gas and pressure used Always keep cylinders in an upright position securely chained to a fixed support Do not...

Page 9: ...ical Specification section of this manual The machines are designed to operate on engine driven generators as long as the auxiliary can supply adequate voltage frequency and power as indicated in the...

Page 10: ...and understand the Instruction Manual supplied with the cooling unit Remote Control Connection Refer to the accessories section for a list of remote controls If a remote control is used it will be co...

Page 11: ...mptrol or Pedal are allowed trigger is ignored Connecting the Remote command excludes the Output Current Knob of the Machine s user interface Through the Remote command is available the full Output Cu...

Page 12: ...and LEDs will revert to the default state where the Output Current knob sets the output current Memory Pushbuttons These pusbuttons allows to store M or recall M TIG welding programs 10 memory record...

Page 13: ...w level when the operator makes an error and sticks the electrode to the work piece This decrease in current allows the operator to remove the electrode from the electrode holder without creating larg...

Page 14: ...the TIG arc will remain on for 3 seconds if the arc is not started in this time limit the trigger sequence must be restarted The HF arc start strength can be adjusted in the setup menu by changing th...

Page 15: ...Downslope is activated In Stick welding mode this is not used 6 CRATER This function controls the final current value after the Downslope For an explanation of the Crater operation refer to the trigg...

Page 16: ...e TIG torch trigger When the Crater current is reached the output of the machine is turned OFF 4 Step Trigger Sequence To select 4 Step sequence Action Visualization Press several times until the LED...

Page 17: ...d OFF the postflow time will start As shown here after the TIG torch trigger is quickly pressed and released from step 3A it is possible to press and hold the TIG torch trigger another time to end the...

Page 18: ...te FOOT or AMP device is present depending on welding process selected the UP DOWN behavior is different SMAW In SMAW welding mode the remote device set the amperage setting in the whole range bypassi...

Page 19: ...ut of range LED is blinking Indicates that an Input Voltage Overrange protection is active the Machine restarts automatically when the Input Voltage returns in the correct range 06 Inverter voltage lo...

Page 20: ...n purchasers may ask Lincoln Electric for advice or information about their use of our products We respond to our customers based on the best information in our possession at that time Lincoln Electri...

Page 21: ...300Hz Duty 50 315DC f 200Hz Duty 50 415DC Current selected value Frequency f 0 1Hz 0 1 10Hz step 0 1Hz 10 300Hz step 1Hz 300 500Hz step 10Hz Current selected value Hz Background 30 10 90 step 1 Curren...

Page 22: ...r 2 step No restart function enabled Preflow time 0s Upslope time 0s Downslope time 0s Postflow time 0s 5 300A 315DC 5 400A 415DC Voltage at output studs Current selected value A TIG SPOT FIXED TIME t...

Page 23: ...in this printing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh...

Page 24: ...4m W000278404 2 315DC 415DC PROTIG NGS 35W EB C5B 5M W000278404 2 315DC 415DC PROTIG NGS 35W EB C5B 8M W000278400 2 315DC 415DC PROTIG NGS 40 EB C5B 5M W000278401 2 315DC 415DC PROTIG NGS 40 EB C5B 8...

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