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English 

Safety 

01/11 

 WARNING

 

This equipment must be used by qualified personnel.  Be sure that all installation, operation, maintenance and repair 
procedures are performed only by qualified person.  Read and understand this manual before operating this equipment.  
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this 
equipment.  Read and understand the following explanations of the warning symbols.  Lincoln Electric is not responsible 
for damages caused by improper installation, improper care or abnormal operation. 
 

 

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury, 
loss of life, or damage to this equipment.  Protect yourself and others from possible serious injury or 
death. 

 

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating this 
equipment.  Arc welding can be hazardous.  Failure to follow the instructions in this manual could cause 
serious personal injury, loss of life, or damage to this equipment. 

 

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages.  Do not touch the 
electrode, work clamp, or connected work pieces when this equipment is on.  Insulate yourself from the 
electrode, work clamp, and connected work pieces. 

 

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the 
fuse box before working on this equipment.  Ground this equipment in accordance with local electrical 
regulations. 

 

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp 
cables.  If any insulation damage exists replace the cable immediately.  Do not place the electrode 
holder directly on the welding table or any other surface in contact with the work clamp to avoid the risk 
of accidental arc ignition. 

 

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any 
conductor creates electric and magnetic fields (EMF).  EMF fields may interfere with some pacemakers, 
and welders having a pacemaker shall consult their physician before operating this equipment. 

 

CE COMPLIANCE:  This equipment complies with the European Community Directives. 

 

ARTIFICIAL OPTICAL RADIATION:  According with the requirements in 2006/25/EC Directive and 
EN 12198 Standard, the equipment is a category 2.  It makes mandatory the adoption of Personal 
Protective Equipments (PPE) having filter with a protection degree up to a maximum of 15, as required 
by EN169 Standard. 

 

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to 
health.  Avoid breathing these fumes and gases.  To avoid these dangers the operator must use 
enough ventilation or exhaust to keep fumes and gases away from the breathing zone. 

 

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from 
sparks and the rays of the arc when welding or observing.  Use suitable clothing made from durable 
flame-resistant material to protect you skin and that of your helpers.  Protect other nearby personnel 
with suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to 
the arc. 

Summary of Contents for PRESTOTIG 415DC

Page 1: ...IM3081 09 2021 REV06 PRESTOTIG 315DC 415DC OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland...

Page 2: ...in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Tec...

Page 3: ...on a 10 min period Output Current Output Voltage 315DC 100 Stick 200A 28 0Vdc 100 TIG 220A 18 8Vdc 60 Stick 250A 30Vdc 60 TIG 250A 20Vdc 40 Stick 270A 30 8Vdc 40 TIG 300A 22 0Vdc 415DC 100 Stick 280A...

Page 4: ...dition Presence MIG mode TIG mode X STICK mode X After 30 minutes of non working X Fan off X The value of efficiency and consumption in idle state have been measured by method and conditions defined i...

Page 5: ...process gas usage depends on cross sectional area of the nozzle For commonly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may...

Page 6: ...o and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medic...

Page 7: ...electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electr...

Page 8: ...ect shielding gas for the process used and properly operating regulators designed for the gas and pressure used Always keep cylinders in an upright position securely chained to a fixed support Do not...

Page 9: ...ical Specification section of this manual The machines are designed to operate on engine driven generators as long as the auxiliary can supply adequate voltage frequency and power as indicated in the...

Page 10: ...and understand the Instruction Manual supplied with the cooling unit Remote Control Connection Refer to the accessories section for a list of remote controls If a remote control is used it will be co...

Page 11: ...mptrol or Pedal are allowed trigger is ignored Connecting the Remote command excludes the Output Current Knob of the Machine s user interface Through the Remote command is available the full Output Cu...

Page 12: ...and LEDs will revert to the default state where the Output Current knob sets the output current Memory Pushbuttons These pusbuttons allows to store M or recall M TIG welding programs 10 memory record...

Page 13: ...w level when the operator makes an error and sticks the electrode to the work piece This decrease in current allows the operator to remove the electrode from the electrode holder without creating larg...

Page 14: ...the TIG arc will remain on for 3 seconds if the arc is not started in this time limit the trigger sequence must be restarted The HF arc start strength can be adjusted in the setup menu by changing th...

Page 15: ...Downslope is activated In Stick welding mode this is not used 6 CRATER This function controls the final current value after the Downslope For an explanation of the Crater operation refer to the trigg...

Page 16: ...e TIG torch trigger When the Crater current is reached the output of the machine is turned OFF 4 Step Trigger Sequence To select 4 Step sequence Action Visualization Press several times until the LED...

Page 17: ...d OFF the postflow time will start As shown here after the TIG torch trigger is quickly pressed and released from step 3A it is possible to press and hold the TIG torch trigger another time to end the...

Page 18: ...te FOOT or AMP device is present depending on welding process selected the UP DOWN behavior is different SMAW In SMAW welding mode the remote device set the amperage setting in the whole range bypassi...

Page 19: ...ut of range LED is blinking Indicates that an Input Voltage Overrange protection is active the Machine restarts automatically when the Input Voltage returns in the correct range 06 Inverter voltage lo...

Page 20: ...n purchasers may ask Lincoln Electric for advice or information about their use of our products We respond to our customers based on the best information in our possession at that time Lincoln Electri...

Page 21: ...300Hz Duty 50 315DC f 200Hz Duty 50 415DC Current selected value Frequency f 0 1Hz 0 1 10Hz step 0 1Hz 10 300Hz step 1Hz 300 500Hz step 10Hz Current selected value Hz Background 30 10 90 step 1 Curren...

Page 22: ...r 2 step No restart function enabled Preflow time 0s Upslope time 0s Downslope time 0s Postflow time 0s 5 300A 315DC 5 400A 415DC Voltage at output studs Current selected value A TIG SPOT FIXED TIME t...

Page 23: ...in this printing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh...

Page 24: ...4m W000278404 2 315DC 415DC PROTIG NGS 35W EB C5B 5M W000278404 2 315DC 415DC PROTIG NGS 35W EB C5B 8M W000278400 2 315DC 415DC PROTIG NGS 40 EB C5B 5M W000278401 2 315DC 415DC PROTIG NGS 40 EB C5B 8...

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