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11

V & A Display: 

 

 

The right meter displays the preset welding current (A) 
before welding and the actual welding current during 
welding, and the left meter shown the voltage (V) at the 
output leads. 
 
A flashing dot on the Display indicates that the value 
read is the average value of the previous welding time.  
This feature shown the average value for 5seconds after 
every welding time. 
 
If a remote control is connected (the Remote LED is 
ON), the left meter (A) indicates the preset and the 
actual welding current following the instruction explained 
in the “Remote LED” description above. 
 
The left (V) Display can also shown the following set of 
characters: 

 

 

PREFLOW 

 

START CURRENT 

 

UPSLOPE 

 

BI-LEVEL 

 

FREQUENCY 

 

DUTY CYCLE 

 

BACKGROUND 

 

DOWNSLOPE 

 

CRATER 

 

POSTFLOW 

 

SPOT WELDING 

 

ERROR 

 

STORE 

 

RECALL 

 

SOFT 

 

CRISP 

 

PROGRAM 

 

 
The right (A) Display can also shown the following set of 
characters: 

 

01, …..10 

For program records 

01, ......99 

For error codes 

 
See “Operating Instruction” section for a detailed 
description of the functions described by these 
indications. 

Operating Instruction 

 

Stick (SMAW) Welding 

To select Stick welding: 

Action 

Visualization

 

 

 

Press MODE several times until the LED above lights up 

 
When the Stick position is selected, the following 
welding features are enabled: 

  Hot Start:  This is a temporary increase in the output 

current during the start of the stick welding process.  
This helps ignite the arc quickly and reliably. 

  Anti-Sticking:  This is a function which decreases the 

output current of the machine to a low level when the 
operator makes an error and sticks the electrode to 
the work piece.  This decrease in current allows the 
operator to remove the electrode from the electrode 
holder without creating large sparks which can 
damage the electrode holder. 

  Auto Adaptive Arc Force:  this function increases 

temporary the output current, used to clear 
intermittent connections between the electrode and 
the weld puddle that occur during stick welding. 

 
This is an active control feature that guarantees the best 
arrangement between the arc stability and spatter 
presence.  The feature "Auto Adaptive Arc Force" has 
instead of a fixed or manual regulation, an automatic and 
multilevel setting: its intensity depends by the output 
voltage and it is calculated in real time by the 
microprocessor where are also mapped the Arc Force 
levels.  The control measure in each instant the output 
voltage and it determines the amount of the peak of 
current to apply; that value is enough to breaks the metal 
drop that is being transferred from the electrode to the 
workpiece as to guarantee the arc stability, but not too 
high to avoid spatters around the welding puddle.  That 
means: 

  Electrode / workpiece sticking prevention, also with 

low current values. 

 Spatters 

reduction. 

 
The welding operations are simplified and the welded 
joins looks better, also if not brushed after the welding. 
 
In Stick mode, two different setup are available: 

  SOFT Stick:  For a welding with a low spatter 

presence. 

  CRISP Stick (Factory Default):  For an aggressive 

welding, with an increased Arc stability. 

 
To switch between Soft  and Crisp: 

 

Action 

 

Visualization

 

At idle, before welding 

Voltage 

Press SEL 

 

 

 

 

Press SEL  

 

 

 

 

Wait 4s or start welding to 

store the changes 

 

 Voltage 

 

Summary of Contents for PRESTOTIG 415DC

Page 1: ...IM3081 09 2021 REV06 PRESTOTIG 315DC 415DC OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland...

Page 2: ...in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Tec...

Page 3: ...on a 10 min period Output Current Output Voltage 315DC 100 Stick 200A 28 0Vdc 100 TIG 220A 18 8Vdc 60 Stick 250A 30Vdc 60 TIG 250A 20Vdc 40 Stick 270A 30 8Vdc 40 TIG 300A 22 0Vdc 415DC 100 Stick 280A...

Page 4: ...dition Presence MIG mode TIG mode X STICK mode X After 30 minutes of non working X Fan off X The value of efficiency and consumption in idle state have been measured by method and conditions defined i...

Page 5: ...process gas usage depends on cross sectional area of the nozzle For commonly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may...

Page 6: ...o and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medic...

Page 7: ...electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electr...

Page 8: ...ect shielding gas for the process used and properly operating regulators designed for the gas and pressure used Always keep cylinders in an upright position securely chained to a fixed support Do not...

Page 9: ...ical Specification section of this manual The machines are designed to operate on engine driven generators as long as the auxiliary can supply adequate voltage frequency and power as indicated in the...

Page 10: ...and understand the Instruction Manual supplied with the cooling unit Remote Control Connection Refer to the accessories section for a list of remote controls If a remote control is used it will be co...

Page 11: ...mptrol or Pedal are allowed trigger is ignored Connecting the Remote command excludes the Output Current Knob of the Machine s user interface Through the Remote command is available the full Output Cu...

Page 12: ...and LEDs will revert to the default state where the Output Current knob sets the output current Memory Pushbuttons These pusbuttons allows to store M or recall M TIG welding programs 10 memory record...

Page 13: ...w level when the operator makes an error and sticks the electrode to the work piece This decrease in current allows the operator to remove the electrode from the electrode holder without creating larg...

Page 14: ...the TIG arc will remain on for 3 seconds if the arc is not started in this time limit the trigger sequence must be restarted The HF arc start strength can be adjusted in the setup menu by changing th...

Page 15: ...Downslope is activated In Stick welding mode this is not used 6 CRATER This function controls the final current value after the Downslope For an explanation of the Crater operation refer to the trigg...

Page 16: ...e TIG torch trigger When the Crater current is reached the output of the machine is turned OFF 4 Step Trigger Sequence To select 4 Step sequence Action Visualization Press several times until the LED...

Page 17: ...d OFF the postflow time will start As shown here after the TIG torch trigger is quickly pressed and released from step 3A it is possible to press and hold the TIG torch trigger another time to end the...

Page 18: ...te FOOT or AMP device is present depending on welding process selected the UP DOWN behavior is different SMAW In SMAW welding mode the remote device set the amperage setting in the whole range bypassi...

Page 19: ...ut of range LED is blinking Indicates that an Input Voltage Overrange protection is active the Machine restarts automatically when the Input Voltage returns in the correct range 06 Inverter voltage lo...

Page 20: ...n purchasers may ask Lincoln Electric for advice or information about their use of our products We respond to our customers based on the best information in our possession at that time Lincoln Electri...

Page 21: ...300Hz Duty 50 315DC f 200Hz Duty 50 415DC Current selected value Frequency f 0 1Hz 0 1 10Hz step 0 1Hz 10 300Hz step 1Hz 300 500Hz step 10Hz Current selected value Hz Background 30 10 90 step 1 Curren...

Page 22: ...r 2 step No restart function enabled Preflow time 0s Upslope time 0s Downslope time 0s Postflow time 0s 5 300A 315DC 5 400A 415DC Voltage at output studs Current selected value A TIG SPOT FIXED TIME t...

Page 23: ...in this printing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh...

Page 24: ...4m W000278404 2 315DC 415DC PROTIG NGS 35W EB C5B 5M W000278404 2 315DC 415DC PROTIG NGS 35W EB C5B 8M W000278400 2 315DC 415DC PROTIG NGS 40 EB C5B 5M W000278401 2 315DC 415DC PROTIG NGS 40 EB C5B 8...

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