SAelen TS GS/PUMA 35D Operating Manual Download | Manualshive

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It is strictly prohibited to change the factory settings of the Pilot System. The pro-

gramming person is responsible for any change of the parameters outside the works
of TS Industrie

1

3

↓

↑



Green - continuous: ON



Green - flashing: Pulses from rotor encoder



Red - continuous: Engine hood or access to chimney open

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Summary of Contents for GS/PUMA 35D

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Page 4: ...Willerval is in conformity with the following European Directives 2006 42 EC Directive Machinery 2014 30 EU Directive Electromagnetic compatibility 2016 1628 Directive Emissions 2000 14 EC Directive N...

Page 5: ...ections Complete functional control of all parts This control is to be confirmed with stamp and signature on the Machine Delivery Document If the fully completed and signed delivery document is not re...

Page 6: ...damages and damages cause by usual wear after commissioning of the machine do not create any warranty claims The delivered machine has to be subjected to the obligatory check and inspection intervals...

Page 7: ...that invention patent the text of which is appended shall be delivered to SAELEN S N S Company FR The delivery produces its effects for a period of twenty years starting on the date of deposit of the...

Page 8: ...perating manual and to comply especially with the warning and maintenance information Only if complying with all maintenance works within the specified maintenance intervals we can concede the full ma...

Page 9: ...spare parts order or a question regarding technical information have always the serial number of your at hand The serial number is located as shown in the image It does always have five or six digit...

Page 10: ...uired to remove foreign matters e g ferrous parts stones etc 6 After maintenance or repair it is to be checked if all protective devices are mounted 7 The wood chipper is not allowed to be operated in...

Page 11: ...sustainers front and rear 17 For safety reasons a minimum distance of 10 metres should be kept from the machine The expulsion must always be directed away from the operating personnel 18 Only after th...

Page 12: ...ed even at 25 28 Caution when parking the machine on a slope The machine operator has to ensure that the machine is safely stationed for the time of the work 29 After connecting the machine to the tra...

Page 13: ...r eye and ear protection Use protective gloves with specially tight gaunt lets Wear safety shoes Do only touch machine parts after they are at a complete standstill Keep sufficient distance to rotatin...

Page 14: ...manual before start up Do not stay in the area of the expulsion if the machine is running Hazard area Shut down the engine and remove the key prior to any maintenance and repair work Caution Entangle...

Page 15: ...s not the value of the standard level on the sticker Minimum RPM motor MaximumRPM motor Moving direction commands for the conveyor belt Material chipping forward max speed Stopping rotation of the inf...

Page 16: ...y that the drawbar adjusting devices are secured to prevent jerky movements which damage coupling and towing device and reduce the life span Coupling wear indication Check the wear indication each tim...

Page 17: ...chipping branches up to a diameter of 6 30 inchs The machine consists of the following main components Frame Chipping unit Engine and drives Expulsion chimney Noise insulation hoods General descriptio...

Page 18: ...ly connects again after the speed of the rotor is sufficient for correct chipping work The infeed can turn into both directions forward and backwards when using the yellow and the black but ton 4 loca...

Page 19: ...e can be taken from the manual of the manufacturer The rotor is driven via the output shaft the centrifugal clutch with belt pulley This expulsion channel expulses the chipped material The upper part...

Page 20: ...oller and the convey or belt Move the red control rod back such that the infeed roller moves to forward motion Push the yellow button to make the roller move forwards Push the red control rod to make...

Page 21: ...connect the arrestor cable with the vehicle and plug in the connector for the lighting Reel the support wheel completely in check the lighting Every operator has to read and understand the provisions...

Page 22: ...n the infeed table to connect the infeed rollers Now work can be started See page 44 if the engine immediately shuts down again and the message Slip Error is displayed on the Pilot System In case the...

Page 23: ...engthwise positioned into the infeed channel If the feed stops jamming because of too much material or forked branches press the black button rollers rotate backwards and the chipping material is push...

Page 24: ...ome minutes empty for removing the residual material behind the infeed roller in the chipper to prevent that the rotor becomes jammed in the next application and the message For stopping the infeed ro...

Page 25: ...mity of lakes and rivers where leaks and hydraulic fluids signify a risk for the environment biodegradable high performance lubricants Corresponds to the agricultural Directive 2006 11 EG Increase bio...

Page 26: ...LONG WAY 15W 40 All machines pass a test drive before leaving the works On delivery the hydraulic tank is filled up to the upper mark of the sight glass with hydraulic oil The filter has to be replac...

Page 27: ...erating hours Check the tight seat of the 8 fastening screws from rotor bearings Check knives and counter knives Lubricate both rotor bearings Check ventilation holes under the rotor for free passage...

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Page 31: ...Attention Avoid infeed of roots with earth still sticking to it This might accumulate in the front drive roll and block the conveyor belt 3 1 2 3 Window for maximum tension 4 1 2...

Page 32: ...2 1 For checking the conveyor belt and the self lubricating polyethylene plate completely relax the conveyor belt and lift it with a hook The following parts have to be checked 2 1...

Page 33: ...without screwlock medium with a torque of 157 Nm 16 M kg and therefore must be loosened using a corresponding tool Unsrew all fastening screws from knives and inserts Maintenance Tool to lock rotor To...

Page 34: ...it is to be observed that the edge of the knives is to be sharpened at an angle of 35 After sharpening the length A 50 mm 60 mm Maintenance Tightening with the correct torque is important to prevent...

Page 35: ...t of the housing If the edge is worn pull the counter knife out of the housing give it a quarter turn such that the new edge is pointing towards the knives and push the counter knife back into the hou...

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Page 37: ...slightly tensioned Correctly retighten locknut...

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Page 39: ...rol light OK9 Warning light battery charge control Warning light oil pressure Warning light coolant temperature Do not put the contact key on a heavy bunch of keys this might produce disconnection of...

Page 40: ...l speed serves for testing the hydraulic system A fast forward movement of the infeed roller serves for testing the No Stress System 3 No Stress Vario Stress Options for choosing the type of wood Serv...

Page 41: ...ttings of the Pilot System The pro gramming person is responsible for any change of the parameters outside the works of TS Industrie 1 3 Green continuous ON Green flashing Pulses from rotor encoder Re...

Page 42: ...Utilises an amplified engine speed 2 Utilises a medium speed range Branches and coniferous wood can be processed 3 for coniferous wood and vegetation e g coniferous wood and humid green wood In case...

Page 43: ...control rod is activated appears the message If the rotor speed is too high the infeed roll er is automatically stopped to protect the machine At the same time appears the sym bol Attention as well a...

Page 44: ...nt is admissible If slip increases to over one per cent the en gine is shut off and the following messages appears on the display Different reasons for slip Slip can be produced if the machine from st...

Page 45: ...s displayed than con firm with key 1 Press key 1 for confirmation and go to the first 0 Press key 3 times until the number 3 is displayed the con firm with key 1 Press key 1 again for confirmation and...

Page 46: ...unter Press key and put the cursor on Daily oper hrs 1 Press key 1 to confirm deletion of the daily operating hours 2 3 The process is indicated with a corresponding message 4 Press key and put the cu...

Page 47: ...Pilot Sys tem Press key 1 for confirming the message and to be able to continue work Press key or once or twice for displaying the next oil change or service Contact your dealer to agree a date When...

Page 48: ...e infeed roller is restarted Normal After an overspeed of the engine the speed of the rotor must be reduced to below 2175 rpm for the infeed roller to reconnect Over Overspeed The infeed roller is swi...

Page 49: ...f and impedes a restart In this case close the affected hood correctly and then press key 1 The message disappears A permanently shining green LED shows that rotor and system are operating The LED sta...

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Page 51: ...is located at the front side from the expulsion chimney and the other 2 at the front left side of the engine bracket The electric switching contact is established when the sensor approaches the magne...

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Page 53: ...One blade type fuse 40 A is located in the fixture on the battery cable beside the starter motor...

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Page 55: ...error appears which is not listed in chapter Troubleshooting please contact your dealer Have your operating manual and the serial number of your machine on hand The engine is shut off and the Pilot S...

Page 56: ...or backward mo tion of the conveyor belt or of the infeed roller Regulating screw at infeed com pletely screwed down Hydraulic motor or pump defective Oil deficiency in hydraulic tank Loosen the regul...

Page 57: ...Specifications...

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Page 59: ...PUMA 120 bar Hydraulic Circuit Diagram Infeed roller Con veyor Backwards Forwards...

Page 60: ...Electric Circuit Diagram Engine 1 2 EHB2275 bl Blau Blue br Braun Brown ge Gelb Yellow gr Grau Grey gn Gr n Green rt Rot Red sw Schwarz Black vio Violett Purple we WeiB White...

Page 61: ...Electric Circuit Diagram Engine 2 2 EHB2275 bl Blau Blue br Braun Brown ge Gelb Yellow gr Grau Grey gn Gr n Green rt Rot Red sw Schwarz Black vio Violett Purple we WeiB White...

Page 62: ...Electric Circuit Diagram Machine 1 2 EHB2286b bl Blau Blue br Braun Brown ge Gelb Yellow gr Grau Grey gn Gr n Green rt Rot Red sw Schwarz Black vio Violett Purple we WeiB White...

Page 63: ...Electric Circuit Diagram Machine 2 2 EHB2286b bl Blau Blue br Braun Brown ge Gelb Yellow gr Grau Grey gn Gr n Green rt Rot Red sw Schwarz Black vio Violett Purple we WeiB White...

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