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7.  Braking  System:  Braking  action  is  automatically  applied  to  the  winch  drum 

when  the  winch  motor  is  stopped  and  there  is  a  load  on  the  wire  rope.  A 
separate mechanical brake applies the braking action. 

8.  Control System:  Your winch was made to provide you the ability to use it in a 

medley  of  operations.  The  winch  can  be  controlled  by  using  the  Power 
Cord/Switch Assembly or through a solenoid control box.   

9.  Free  Spooling  Clutch:  The  clutch  allows  the  operator  to  manually  disengage 

(“CLUTCH OUT”) the spooling drum from the gear train, free spool. Engaging 
the clutch (“CLUTCH IN”) locks the winch into the gear system. 

10. Solenoid:  Power  from  the  vehicle  battery  flows  through  the  weather-sealed 

switch before being directed to the winch motor. 

11. Remote Switch: The Power switch leads have a dual switch for powering in or 

powering out your winch drum. The Power switch leads allow you to stand clear 
of the wire rope when the winch is under load. 

12. Wireless Remote Control: allow you control winch far from 50 Ft away. 
13. Universal  Flat  Bed  Mounting  Channel:  Your  winch  could  have  been  optional 

supplied  with  a  flat  bed  mounting  channel  that  can  be  mounted  to  most  flat 
surfaces such as trailers, step bumpers, truck beds, etc. The mounting channel 
also has holes to accept your roller fairlead. 

14. Snatch Block: If Your winch is supplied with a snatch block that can double the 

pulling power of the winch, or change the pulling direction without damaging the 
wire rope. We recommend you to use double  line and snatch block for pulling 
over 70% of the rated line pull. 

SAFETY PRECAUTIONS 

WARNING

 

WARNING 

Do not exceed rated capacity shown in this table. 

WARNING 

 Intermittent use only.  Allow winch to cool between uses.

 

WARNING 

– 

 Do not use winch to lift (vertically).

 

WARNING 

– 

  Do not use winch to pull or move people in any way.

 

WARNING 

– 

NEVER cut, weld, or modify any part of the winch or cable.

 

WARNING 

– 

A  minimum  of  five  wraps  of  cable  around  the  drum  barrel  is 

necessary for pulling and holding the rated load.  

WARNING 

– 

Keep yourself and others a safe distance to the side of the cable 

when it is under tension.

 

WARNING 

– 

The  wire  rope  may  break  before  the  motor  stalls.    For  heavy 

loads  at  or  near  rated  capacity,  use  a pulley  block/snatch  block  to  reduce  the 
load on the wire rope. 

WARNING 

– 

Never step over a cable, or go near a cable under load. 

WARNING 

– 

Don’t move the vehicle to pull a load (towing) on the winch cable.  

This could result in cable breakage. 

WARNING 

– 

Disconnect the remote control and battery leads when not in use. 

Summary of Contents for EWK2000

Page 1: ...ELECTRICAL WINCH EWK2000 EWX2000 EWX3000 Assembly Operating Instructions...

Page 2: ...ES A Z 4 WINCH ASSEMBLY AND MOUNTING 5 MOUNTING DRAWING 6 WINCH ACCESSORIES YOU WILL NEED 6 RIGGING TECHNIQUES 6 WINCH WORKING DEMONSTRATION 7 REPLACING THE WIRE ROPE 7 MAINTENANCE 8 TROUBLE SHOOTING...

Page 3: ...tant that you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch and th...

Page 4: ...to most flat surfaces such as trailers step bumpers truck beds etc The mounting channel also has holes to accept your roller fairlead 14 Snatch Block If Your winch is supplied with a snatch block that...

Page 5: ...short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load C...

Page 6: ...ngage the clutch to allow free spooling and to save energy d Attach the hand saver hook to the clevis hook e Pull out the wire rope to your desired anchor point using the hand saver hook f Secure the...

Page 7: ...o that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fair...

Page 8: ...h 1 9 6 O U T IN 5 9 R e d M o to r B la c k M o to r R e d B a tte ry B la c k B a tte ry 5 9 S w itc h IN O U T WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the w...

Page 9: ...X0300015 to the CLUTCH IN position if the clutch is not engaged the winch drum must be turned by hand until the clutch is totally engaged 4 Insert the switch assembly connector onto the control box 5...

Page 10: ...or does not turn on Switch Assembly not connected properly Loose battery cable connections Defective Switch Assembly Defective motor Water has entered motor Insert Switch Assembly all the way into the...

Page 11: ...9 WINCH ASSEMBLY DRAWING 8 7 5 4 2 1 6 1 7 7 8 1 8 2 0 1 9 1 5 2 1 1 6 9 3 0 2 9 2 8 2 6 2 7 2 5 1 0 1 1 1 3 1 2 1 4 2 3 2 4 2 4 2 5 2 2 2 6 3 1 O U T IN IN O U T 3 3 3 4 3 5 3 3 2...

Page 12: ...M5 x 12 9 X0300005 1 Bush 10 X0300500 1 Clutch Assembly 11 X0300006 1 Spring 12 X0300007 1 Drum 13 X0300008 1 Screw M5 x 8 14 X0300009 1 Separation And Reunion Cake 15 X0300010 1 Bush 16 X0300011 2 T...

Page 13: ...5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 14 8 6 7 15 2 6 9 15 0 6 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V D...

Page 14: ...m 113mm 108mm 11 5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 17 8 8 1 18 6 8 5 18 4 8 4 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...

Page 15: ...3mm 108 mm 12 8 4 5 4 3 324mm 113mm 108 mm 13 0 4 5 5 9 331mm 113mm 150mm Net weight Ibs kgs 21 0 9 5 21 8 9 9 21 6 9 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A...

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