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6.  Always use the  hand saver  when free-spooling and re-spooling the wire rope. 

Using  the  hand  saver  keeps  your  hands  and  fingers  away  from  the  rotating 
drum. 

7.  Check for proper drum rotation.  Pull and turn the clutch knob 

to the “CLUTCH 

OUT

”  position.    Pull  out  some  cable  from  the  drum,  and  then  turn  the  clutch 

knob  to  the  “CLUTCH  IN”  position  to  engage  the  gears.    Press  the  cable  out 
button  on  the  power  switch.    If  the  drum  is  turning  and  releasing  more  cable 
then your connections are accurate.  If the drum is turning and collecting more 
cable then reverse the leads on the motor.  Repeat and check rotation. 

MOUNTING  DRAWING  

D type                                 A type                          U type 

( 5 ' 9 " )

( 4 ' 1 " )

+  R e d  M o to r  +

S w itc h  

-  

B la c k  M o to r  -

-  

B la c k  B a tte r y  -

+  

R e d  B a tte r y  +

 

F ix in g   P a n e l

R e d  B a t te r y  +
B la c k  B a t te r y  -

S w it c h  

( 1 . 9 6 ' )

O U T

I N

( 5 . 9 ' )

R e d  M o t o r  +

B la c k  M o t o r  -

R e d  B a tte r y  +
B la c k  B a tte r y  -

( 5 . 9 ' )

S w itc h  

I N

O U T

 

WINCH ACCESSORIES YOU WILL NEED 

NOT INCLUDED WITH YOUR WINCH 

Gloves 

– For handling the wire rope and hook strap. 

Anchor  Strap/Chain 

–  Tree  saver  anchor  straps  are  made  of  high  quality  nylon  with 

high tensile strengths from 5,000lbs to 10,000lbs. 
Heavy Blanket 

– place on the cable to absorb energy should the wire rope break. 

RIGGING TECHNIQUES 

Self-Recovery 

Locate a suitable anchor such as a strong tree trunk or boulder.   
Always use a sling as an anchor point.  

CAUTION

 Do not attach 

the clevis hook back onto the cable as this could cause damage to 
the cable.As shown in Fig 3.1 
 

 

 

CAUTION

  Do  not  winch from an  acute angle  as  the  wire  rope 

will  pile  up  on  one  side  of  the  drum  causing  damage  to  wire  rope 
and the winch.  Fig 3.2 
Short  pulls  from  an  angle  can  be  used  to  straighten  the  vehicle.  
Long pulls should be done with the wire rope at a 90° angle to the 
winch/vehicle. 

 

 

Fig 3.1 

 

Fig 3.2 

Summary of Contents for EWK2000

Page 1: ...ELECTRICAL WINCH EWK2000 EWX2000 EWX3000 Assembly Operating Instructions...

Page 2: ...ES A Z 4 WINCH ASSEMBLY AND MOUNTING 5 MOUNTING DRAWING 6 WINCH ACCESSORIES YOU WILL NEED 6 RIGGING TECHNIQUES 6 WINCH WORKING DEMONSTRATION 7 REPLACING THE WIRE ROPE 7 MAINTENANCE 8 TROUBLE SHOOTING...

Page 3: ...tant that you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch and th...

Page 4: ...to most flat surfaces such as trailers step bumpers truck beds etc The mounting channel also has holes to accept your roller fairlead 14 Snatch Block If Your winch is supplied with a snatch block that...

Page 5: ...short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load C...

Page 6: ...ngage the clutch to allow free spooling and to save energy d Attach the hand saver hook to the clevis hook e Pull out the wire rope to your desired anchor point using the hand saver hook f Secure the...

Page 7: ...o that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fair...

Page 8: ...h 1 9 6 O U T IN 5 9 R e d M o to r B la c k M o to r R e d B a tte ry B la c k B a tte ry 5 9 S w itc h IN O U T WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the w...

Page 9: ...X0300015 to the CLUTCH IN position if the clutch is not engaged the winch drum must be turned by hand until the clutch is totally engaged 4 Insert the switch assembly connector onto the control box 5...

Page 10: ...or does not turn on Switch Assembly not connected properly Loose battery cable connections Defective Switch Assembly Defective motor Water has entered motor Insert Switch Assembly all the way into the...

Page 11: ...9 WINCH ASSEMBLY DRAWING 8 7 5 4 2 1 6 1 7 7 8 1 8 2 0 1 9 1 5 2 1 1 6 9 3 0 2 9 2 8 2 6 2 7 2 5 1 0 1 1 1 3 1 2 1 4 2 3 2 4 2 4 2 5 2 2 2 6 3 1 O U T IN IN O U T 3 3 3 4 3 5 3 3 2...

Page 12: ...M5 x 12 9 X0300005 1 Bush 10 X0300500 1 Clutch Assembly 11 X0300006 1 Spring 12 X0300007 1 Drum 13 X0300008 1 Screw M5 x 8 14 X0300009 1 Separation And Reunion Cake 15 X0300010 1 Bush 16 X0300011 2 T...

Page 13: ...5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 14 8 6 7 15 2 6 9 15 0 6 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V D...

Page 14: ...m 113mm 108mm 11 5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 17 8 8 1 18 6 8 5 18 4 8 4 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...

Page 15: ...3mm 108 mm 12 8 4 5 4 3 324mm 113mm 108 mm 13 0 4 5 5 9 331mm 113mm 150mm Net weight Ibs kgs 21 0 9 5 21 8 9 9 21 6 9 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A...

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