8
4. Ensure that the new cable wraps in the same rotation direction as the old one.
The cable should leave the drum from the bottom, under the drum.
5. Turning clutch to the
“CLUTCH IN” position.
6. Retract Cable Assembly onto drum, first five wraps being careful not to allow
kinking, then winch cable must be wound onto the drum under a load of at least
10% rated line pull.
WARNING -
Only replace the wire rope with the identical replacement part
recommended by the manufacturer.
1.
MAINTENANCE
1.
Periodically check the tightness of mounting bolts and electrical connections.
Remove all dirt or corrosion and always keep clean.
2.
Do not attempt to disassemble the gear box.
3.
The gearbox has been lubricated using a high temperature lithium grease and is
sealed at the factory. No internal lubrication is required.
TROUBLE SHOOTING
SYMPTOM
POSSIBLE CAUSE
SUGGESTED ACTION
Motor does not
turn on
-Switch Assembly not
connected properly
-Loose battery cable
connections
-Defective Switch
Assembly
-Defective motor
-Water has entered motor
-Insert Switch Assembly all the way into
the connector.
-Tighten nuts on all cable connections.
-Replace Switch Assembly.
-Check for voltage at armature port with
Switch pressed. If voltage is present,
replace motor.
-Allow to drain and dry. Run in short
bursts without load until completely dry.
Motor runs but
cable drum does
not turn
-Clutch not engaged
-Turn clutch
to the “In” position. If problem
persists, a qualified technician needs to
check and repair.
Motor runs slowly
or without normal
power
-Insufficient current or
voltage
-Battery weak recharge. Run winch with
vehicle motor running.
-Loose or corroded battery cable
connections. Clean, tighten, or replace.
Motor overheating -Winch running time too
long
-Allow winch to cool down periodically.
Motor runs in one
direction only
-Defective Switch
Assembly
-Loose or corroded battery cable or motor
cable connections. Clean and tighten.
-Repair or replace switch assembly.
