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q. The winch is meant for intermittent use.  Under full load with a single line rig do not 
power in for more than a minute without letting the motor cool down for a few minutes 
and then resume the winching operation. 
r. The winching operation is complete once the vehicle is on stable ground and is able 
to drive under its own power. 
s. Secure the vehicle.  Be sure to set the brakes and place the vehicle in park.   
t. Release the tension on the wire rope.  The winch is not meant to hold the vehicle for 
long periods of time. 
u. Disconnect the wire rope from the anchor. 
v.  Rewind the wire rope.   Make sure that  any  wire already on the drum has spooled 
tightly and neatly.  If not, draw out the wire and re-spool from the point where the rope 
is tight. 
w.  Keep  your  hands  clear  of  the  winch  drum  and  fairlead  as  the  wire  rope  is  being 
drawn in. 
x. Secure the hook and hook strap. 
y. Disconnect the remote control and store in a clean, dry place. 
z. Clean and inspect connections and mounting hardware for next winching operation. 

WINCH ASSEMBLY AND MOUNTING 

1.  Your  winch  is  designed  with  a  bolt  pattern  that  is  standard  in  this  class  of 

winch.  Many winch mounting kits are available that utilize this bolt pattern for 
the  popular  ATV’s  and  mounting  channels.  If  you  will  utilize  the  mounting 
channel you must ensure that it is mounted on a flat surface so that the three 
major  sections  (motor,  drum  and  gear  housing)  are  properly  aligned.    Proper 
alignment of the winch will allow even distribution of the full rated load. 

2.  Start  by  connecting  the  roller  fairlead  (Part#  X0300600)  to  the  mounting 

channel  (Part#  X0300022)  using  2  each  of  the  cap  screw  M8  X  20  (Part# 
X0300023), flat  washer (Part#  X0300021), lock washer (Part#  X0300020) and 
securing  with  Nut  M8  (Part#  X0300019)    (Make  sure  the  screw  is  placed 
through the mounting channel and roller fairlead from inside the channel.  This 
will  allow  enough  clearance  for  the  winch  to  be  placed  in  the  channel  without 
obstruction.) 

3.  Assemble the winch to the mounting channel (Part# X0300022) by first pulling 

and releasing the clutch knob to the 

“CLUTCH OUT” position (Free Spooling).  

Pull out a few inches of cable from the drum and feed the wire loop through the 
opening in the front of the mounting channel and roller fairlead.  Now, using the 
remaining  M8  x  35  cap  screws  (Part#  X0300024),  flat  washer  (Part# 
X0300021),  lock  washer  (Part#  X0300020)  and  nut  M8  (Part#  X0300019) 
secure the winch to the mounting channel. 

4.  Connect the battery and motor leads as the drawing under. Keep in mind that 

every type of winch is different each other.   

  

 CAUTION 

– 

Batteries  contain  gases  which  are  flammable  and  explosive.  

Wear eye protection during installation and remove all jewelry.  Do not lean over 
battery while making connections. 

5.  Assemble  the  clevis  hook  to  the  cable.  Take  off  the  pin  from  the  clevis  hook, 

connect the clevis hook to the cable and mount the pin back to the clevis Hook. 

Summary of Contents for EWK2000

Page 1: ...ELECTRICAL WINCH EWK2000 EWX2000 EWX3000 Assembly Operating Instructions...

Page 2: ...ES A Z 4 WINCH ASSEMBLY AND MOUNTING 5 MOUNTING DRAWING 6 WINCH ACCESSORIES YOU WILL NEED 6 RIGGING TECHNIQUES 6 WINCH WORKING DEMONSTRATION 7 REPLACING THE WIRE ROPE 7 MAINTENANCE 8 TROUBLE SHOOTING...

Page 3: ...tant that you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch and th...

Page 4: ...to most flat surfaces such as trailers step bumpers truck beds etc The mounting channel also has holes to accept your roller fairlead 14 Snatch Block If Your winch is supplied with a snatch block that...

Page 5: ...short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load C...

Page 6: ...ngage the clutch to allow free spooling and to save energy d Attach the hand saver hook to the clevis hook e Pull out the wire rope to your desired anchor point using the hand saver hook f Secure the...

Page 7: ...o that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fair...

Page 8: ...h 1 9 6 O U T IN 5 9 R e d M o to r B la c k M o to r R e d B a tte ry B la c k B a tte ry 5 9 S w itc h IN O U T WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the w...

Page 9: ...X0300015 to the CLUTCH IN position if the clutch is not engaged the winch drum must be turned by hand until the clutch is totally engaged 4 Insert the switch assembly connector onto the control box 5...

Page 10: ...or does not turn on Switch Assembly not connected properly Loose battery cable connections Defective Switch Assembly Defective motor Water has entered motor Insert Switch Assembly all the way into the...

Page 11: ...9 WINCH ASSEMBLY DRAWING 8 7 5 4 2 1 6 1 7 7 8 1 8 2 0 1 9 1 5 2 1 1 6 9 3 0 2 9 2 8 2 6 2 7 2 5 1 0 1 1 1 3 1 2 1 4 2 3 2 4 2 4 2 5 2 2 2 6 3 1 O U T IN IN O U T 3 3 3 4 3 5 3 3 2...

Page 12: ...M5 x 12 9 X0300005 1 Bush 10 X0300500 1 Clutch Assembly 11 X0300006 1 Spring 12 X0300007 1 Drum 13 X0300008 1 Screw M5 x 8 14 X0300009 1 Separation And Reunion Cake 15 X0300010 1 Bush 16 X0300011 2 T...

Page 13: ...5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 14 8 6 7 15 2 6 9 15 0 6 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V D...

Page 14: ...m 113mm 108mm 11 5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 17 8 8 1 18 6 8 5 18 4 8 4 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...

Page 15: ...3mm 108 mm 12 8 4 5 4 3 324mm 113mm 108 mm 13 0 4 5 5 9 331mm 113mm 150mm Net weight Ibs kgs 21 0 9 5 21 8 9 9 21 6 9 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A...

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