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WARNING 

– 

Avoid 

“shock loads” by using the control switch intermittently to 

take  up  the  slack  in  the  wire  rope.    “Shock  loads”  can  far  exceed  the  rate 
capacity for the wire rope and drum. 

WARNING 

–  

Do not exceeds maximum line pull ratings shown on the tables.

 

WARNING 

– 

When  re-spooling  the  cable  ensure  that  the  cable  spools  in  the 

under-wind  position  with  the  cable  entering  the drum from  the  bottom,  not  the 
top.      To  spool  correctly  you  should  keep  a  slight  load  on  the  cable  while 
pushing  the  remote  button  to  draw  in  the  cable.    Walk  toward  the  winch  not 
allowing the cable to slide through your hands.  Do not let your hands get within 
12

of  the  winch  while  re-spooling.    Turn  off  the  winch  and  repeat  the 

procedure  until  a  few  feet  of  cable  is  left.    Disconnect  the  remote  control  and 
finish  spooling  by  hand  by  rotating  the  drum  by  hand  with  the  clutch 
disengaged.    Keep  hands  clear  of  the  fairlead  and  drum  while  the  winch  is 
under power. 

Do not use as a hoist.  Do not use for overhead lifting. 

Failure  to  heed  these  warnings  may  result  in  personal  injury  and/or  property 

damage. 

WARNING 

– 

Use gloves to protect hands when handling the cable.  Never let 

the cable slide through your hands. 

WARNING 

– 

Never connect the cable back to itself. Apply blocks to the wheels 

of the vehicle when on an incline. Duration of winching pulls should be kept as 
short  as possible.    If the motor  becomes  uncomfortably  hot  to  the  touch,  stop 
winching  immediately  and  let  it  cool  down  for  a  few  minutes.    Do  not  pull  for 
more than one minute at or near the rated load.      

CAUTION 

– 

If  the  motor  stalls  do  not  maintain  power  to  the  winch.    Electric 

winches  are  designed  and  made  for  intermittent  use  and  should  not  be  used  in 
constant duty applications. 

CAUTION 

– 

Never disengage the clutch when there is a load on the winch.. 

CAUTION 

– 

Use the hand saver hook when handling the hook for spooling or 

un-spooling the wire rope.

 

GENERAL TIPS FOR SAFE OPERATION 

The winch and its all-derivative types are rated at rated capacity when spooling 
the first rope layer on the drum.  Overloading can damage the winch/motor/ or 
wire rope.  For loads over 70% of rated line pull, we recommend the use of the 
pulley block/snatch block to double the wire rope line.  This will aid in two ways: 
a) reduce the number or rope layers on the drum, as well as, b) reduce the load 
on  the  wire  rope  by  as  much  as  50%.    When  doubling  the  line  back  to  the 
vehicle, attach to the frame or other load bearing part. 

 

The  vehicle  engine  should  be  kept  running  during  operation  of  the  winch  to 
minimize  battery  drain  and  maximize  power  and  speed  of  the  winch.    If  the 
winch is used for a considerable amount of time with the engine off, the battery 
may be drained and too weak to restart the engine. 

 

Get to know your winch before you actually need to use it.  We recommend that 
you  set  up  a  few  test  runs  to  familiarize  yourself  with  rigging  techniques,  the 

Summary of Contents for EWK2000

Page 1: ...ELECTRICAL WINCH EWK2000 EWX2000 EWX3000 Assembly Operating Instructions...

Page 2: ...ES A Z 4 WINCH ASSEMBLY AND MOUNTING 5 MOUNTING DRAWING 6 WINCH ACCESSORIES YOU WILL NEED 6 RIGGING TECHNIQUES 6 WINCH WORKING DEMONSTRATION 7 REPLACING THE WIRE ROPE 7 MAINTENANCE 8 TROUBLE SHOOTING...

Page 3: ...tant that you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch and th...

Page 4: ...to most flat surfaces such as trailers step bumpers truck beds etc The mounting channel also has holes to accept your roller fairlead 14 Snatch Block If Your winch is supplied with a snatch block that...

Page 5: ...short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load C...

Page 6: ...ngage the clutch to allow free spooling and to save energy d Attach the hand saver hook to the clevis hook e Pull out the wire rope to your desired anchor point using the hand saver hook f Secure the...

Page 7: ...o that the three major sections motor drum and gear housing are properly aligned Proper alignment of the winch will allow even distribution of the full rated load 2 Start by connecting the roller fair...

Page 8: ...h 1 9 6 O U T IN 5 9 R e d M o to r B la c k M o to r R e d B a tte ry B la c k B a tte ry 5 9 S w itc h IN O U T WINCH ACCESSORIES YOU WILL NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the w...

Page 9: ...X0300015 to the CLUTCH IN position if the clutch is not engaged the winch drum must be turned by hand until the clutch is totally engaged 4 Insert the switch assembly connector onto the control box 5...

Page 10: ...or does not turn on Switch Assembly not connected properly Loose battery cable connections Defective Switch Assembly Defective motor Water has entered motor Insert Switch Assembly all the way into the...

Page 11: ...9 WINCH ASSEMBLY DRAWING 8 7 5 4 2 1 6 1 7 7 8 1 8 2 0 1 9 1 5 2 1 1 6 9 3 0 2 9 2 8 2 6 2 7 2 5 1 0 1 1 1 3 1 2 1 4 2 3 2 4 2 4 2 5 2 2 2 6 3 1 O U T IN IN O U T 3 3 3 4 3 5 3 3 2...

Page 12: ...M5 x 12 9 X0300005 1 Bush 10 X0300500 1 Clutch Assembly 11 X0300006 1 Spring 12 X0300007 1 Drum 13 X0300008 1 Screw M5 x 8 14 X0300009 1 Separation And Reunion Cake 15 X0300010 1 Bush 16 X0300011 2 T...

Page 13: ...5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 14 8 6 7 15 2 6 9 15 0 6 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V D...

Page 14: ...m 113mm 108mm 11 5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kgs 17 8 8 1 18 6 8 5 18 4 8 4 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...

Page 15: ...3mm 108 mm 12 8 4 5 4 3 324mm 113mm 108 mm 13 0 4 5 5 9 331mm 113mm 150mm Net weight Ibs kgs 21 0 9 5 21 8 9 9 21 6 9 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A...

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