background image

WARN Industries, Inc. 

83479A6

ZEON-8 WINCH

Part Number:

 88980

Rated Line Pull:

 8000 lbs. (3629 kgs)

Motor:

 12V DC, Series Wound

Controls:

 Remote switch, 12’ (3.7m) Lead

Gear train:

 3-Stage Planetary

Gear Ratio:

 162:1

Clutch (Freespool):

 Rotating Ring Gear

Brake:

 Automatic Direct Drive Cone

Drum diameter/length

: 3.15”/9.3” (8.0 cm/23.6 cm)

Kit Shipping Weight:

 99 lbs (44.9 kgs)

Rope:

 Wire rope, Ø 5/16” x 100’ (Ø 8mm x 30.5m)

Fairlead:

 Roller

Recommended Battery:

 650CCA Minimum for winching

Duty Cycle:

 Intermittent

Battery leads:

 25mm

2

, 72” (1.83m)

Finish:

 Black Powder Coat

Warranty:

 Limited Lifetime

Mounting Bolt Pattern:

 10.0” x 4.5” (254mm x 114.3mm)

Winch Dimensions:

 24.25 L x 7.14” D x 10.52” H (615.9mm L x 181.6mm D x 

267.1mmH)

WARN Industries, Inc. 

83479A6

Should you encounter a problem during installation or operation of your winch, please 
follow these steps toward resolving the problem:

1. 

Refer to your operator’s guide and installation instructions. It has illustrations and 
detailed information on the installation and safe and proper operation of your 
winch. It also includes a replacement parts list and assembly diagrams. If you are 
unable to resolve the problem, then go to step 2.   

2. 

Contact your dealer where you purchased your winch. If, after discussing the 
problem with their parts and service staff , you are still unable to resolve the 
problem then go to step 3.

3. 

Call an Authorized WARN Service center from the list provided on the back of 
the warranty sheet included with the product. When calling, please have the 
following information available: winch model number and purchase date, make, 
model and year of vehicle.

4. 

If you are unable to resolve the problem to your satisfaction, please call Warn 
Industries Customer Service at: 1-800-543-9276. When calling, please have the 
following information available: winch model number and purchase date, make, 
model and year of vehicle. You may also contact Warn Industries by visiting our 
website: www.warn.com

SERVICE INSTRUCTIONS

SERVICE/UPGRADE KITS

 PN# 

ITEM 

QTY DESCRIPTION

KIT 1 

89302 

 

 

S/P, TRANSMISSION 162, ASSY

 

 

ROTATING RING GEAR

  

9  1 RETAINING 

RING

 

 

(2) 

S/P, END HOUSING, ASSEMBLY

 

 

(3) 

S/P, END CAP

 

 

(4) 

S/P, DRUM SUPPORT, GEARTRAIN

 

 

10 

SUN GEAR, 12T

 

 

11 

CARRIER ASSY, STAGE 1

  

21 1 DRIVE 

SHAFT

 

 

12 

CARRIER ASSY, STAGE 2

  

13 1 WASHER, 

THRUST

 

 

14 

CARRIER ASSY, STAGE 3

 

 

15 

RING GEAR, 75T

  

20 1 DRIVE 

SPLINE

  

42 1 DRUM 

DRIVER

KIT 2 

89237 

 

 

S/P, END HOUSING, ASSEMBLY

  

6  1 CLUTCH 

LEVER

  

5  1 SEAL, 

O-RING

 

 

DETENT, M5 SCREW

 

 

ROTATING RING GEAR

  

9  1 RETAINING 

RING

 

 

GASKET, END CAP

  

6  1 GEARTRAIN 

GASKET

 

 

10 

TORX, PAN HEAD, M5-0.8 x 25

Summary of Contents for ZEON-8

Page 1: ...aler where you purchased your winch If after discussing the problem with their parts and service staff you are still unable to resolve the problem then go to step 3 3 Call an Authorized WARN Service c...

Page 2: ...2 38 1 S P WIRE ROPE 5 16x100 89214 39 1 S P FAIRLEAD ROLLER 81400 29 1 S P 12VDC CONTACTOR 89626 30 1 S P 12VDC CONTACTOR PLATE ASSEMBLY 89244 28 1 S P CONTROL PACK COVER ASSEMBLY 83665 40 1 S P REMO...

Page 3: ...1 ENTRA NEMENT CANNEL 42 1 TAMBOUR MOTEUR KIT 2 89237 S P EXTR MIT DE CARTER ENSEMBLE 6 1 LEVIER D EMBRAYAGE 5 1 JOINT TORIQUE 7 1 VIS DE DETENTE M5 8 1 COURONNE DENT E ROTATIVE 9 1 ANNEAU DE RETENUE...

Page 4: ...Si despu s de haber expuesto el problema al personal de servicio todav a no puede resolverse el problema vaya al paso 3 3 Llame a un centro de servicio autorizado de WARN cuyo tel fono encontrar en l...

Page 5: ...EJE ROTATIVO RANURADO 13824 42 1 TAMBOR CONDUCTOR 90052 41 1 ANCLAJE DE L MITE DE CARRERA 89242 32 1 P R PLACA DE REFUERZO 89212 38 1 P R CABLE 5 16 x 100 pies 89214 39 1 P R GU A RODILLO 81400 29 1...

Page 6: ...ANAGGIO A CORONA 75T 20 1 SCANALATURA DI GUIDA 42 1 TAMBURO CONDUCENTE KIT 2 89237 S P GRUPPO SEDE 6 1 LEVA FRIZIONE 5 1 O RING DI TENUTA 7 1 VITE DI ARRESTO M5 8 1 INGRANAGGIO A CORONA SCORREVOLE 9 1...

Page 7: ...Kundendiensts das Problem nicht behe ben k nnen fahren Sie mit Schritt 3 fort 3 Setzen Sie sich mit einem auf der R ckseite des im Lieferumfang enthaltenen Ga rantiescheins genannten zugelassenen WAR...

Page 8: ...E 88521 14 1 TR GERBAUGRUPPE PHASE 3 88252 15 1 ZAHNKRANZ 75T 90281 20 1 ANTRIEBSKEILWELLE 13824 42 1 FAHRER TROMMEL 90052 41 1 BEFESTIGUNGSKLOTZ 89242 32 1 S P BINDEBLECH 89212 38 1 S P DRAHTSEIL 8 m...

Page 9: ...P NDK PA 6 1 KOPPLINGSSPAK 5 1 T TNING O RING 7 1 SP RRHAKE M5 SKRUV 8 1 SKJUTBART KRONDREV 9 1 F STRING 2 1 PACKNING NDK PA 6 1 V XELL DSPACKNING 3 10 TORX KULLRIGT HUVUD M5 0 8 x 25 KIT 3 89238 S P...

Page 10: ...o problema com o pessoal de pe as e manuten o passe para a etapa 3 3 Ligue para um Centro de Servi o Autorizado WARN que consta na lista fornecida na parte de tr s da folha de garantia que acompanha o...

Page 11: ...ENAGEM ANELAR 75T 90281 20 1 ENCAIXE ESTRIADO 13824 42 1 TAMBOR DE MOTORISTA 90052 41 1 DISCO DA NCORA 89242 32 1 P R PLACA DE UNI O 89212 38 1 P R CABO DE A O 5 16x100 89214 39 1 P R CABO GUIA ROLETE...

Page 12: ...RING DRUK 14 1 DRAAGSET TRAP 3 15 1 TANDWIEL 75 T 20 1 AANDRIJFSPIE 42 1 BESTUURDER TROMMEL KIT 2 89237 S P TANDWIELHUIS SET 6 1 KOPPELINGSHENDEL 5 1 O RING 7 1 PAL M5 SCHROEF 8 1 TANDWIEL MET DRAAIE...

Page 13: ...iikkeen varaosa ja huoltohenkil st n kanssa siirry vaiheeseen 3 3 Soita WARNin valtuutettuun huoltokeskukseen joka on tuotteen mukana tulevan takuupaperin k nt puolella olevassa luettelossa Kun soitat...

Page 14: ...1 YL OSA JOHDEKISKON SUOJUS 34 1 POHJA JOHDEKISKON SUOJUS 36 1 TORX KUPUKANTA M6 1 0 x 25 INDIVIDUAL ITEMS 13874 10 1 AURINKOPY R 12T 88690 11 1 KANNATINKOK PANO VAIHE 1 88251 21 1 VETOAKSELI 88508 1...

Reviews: