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Inst ruct ion and operat ing manual CVS  
SKL1200 direct  driven                                                                                                                 

(for-030/031013)

    

 

Start-up 

 
Observe the follow ing prior to start -up: 
 

IT  IS  OF  VITAL  IMPORTANCE  THAT  THERE  ARE  NO  PERSONS  UNDERNEATH  THE 
VEHICLE DURING START-UP AND DURING OPERATION!!  
 

 Preservation

 

The  rotors  of  the  compressor  are  sprayed  w ith  an  anti-corrosion  agent  prior  to  delivery. 
During the initial operation this agent w ill evaporate as the compressor heats up. Since the 
RTI-installations  are  all  tested  a  few   minutes,  the  anti-corrosion  agent  on  the  rotors  w ill 
have evaporated.  
 

 Topping up of lubricating oil

 

Check before start-up if the correct amount of lubricating oil is on the dipstick. The correct 
level corresponds to the mark on the dip stick. See chapter 1.4 

 

 Checking the direction of rotation

 

Looking tow ards the drive shaft, the compressor must rotate clockw ise.  
The  compressor  must  be  started  and  stopped  in  a  fully  unloaded  condition,  w ithout  any 
back pressure. 
 
Never start against any back pressure. (Remove blanking cap or connect hoses.) This could 
damage the shear pin coupling. 
 

 Switching-on

 

We  refer  to  the  truck’s  instruction  booklet,  to  sw itch  on  the  PTO  (only  w ith  closed 
enclosure). It is very important not to exceed the maximum speed range as reported in the 

inspection report and as displayed on the dashboard of the driver’s cab.  
 
Together  w ith  the  compressor,  the  integral  oil  pump  w ill  also  start  to  run  and  w ill  ensure 
the  supply  of  oil  to  lubricate  the  bearings  and  t he  gears.  The  oil  pressure  shall  not  fall 
below   0,3  bar.  With  cold  oil,  it  may  occur  that  the  required  oil  pressure  is  built  up  only 
after  a  short  operating  time,  due  to  higher  viscosity.  Check  the  air  indicator  clock.  When 

“ red” , the compressor must be sw itched off. See inspection checklist. 
 
The minimum engine speed cannot go below  

800 rpm w ithout the truck dealer’s consent. 

 

 Vacuum installation

 

With a vacuum installation the vacuum valve must be set to  -0.5 bar. Please note: the 
vacuum valve should be set w hen testing the installation before initial operation. The 
vacuum valve has not been set w hen the installation is delivered as a building kit 
(w ithout mounting by RTI). 
 

CAUTION

 

After a short period of time, the compressor w ill reach maximum running t emperature. 
When sw itched-on, it not permitted to loosen the catches on the enclosure!! 
We recommend the use of safety gloves w hen disconnecting hoses or couplings from the 
enclosure, after the installation has been sw itched-on. 
 

NOTE

 

When  cleaning  the  tank  vehicle  by  means  of  a  steam  jet  device,  w ater  may  penetrate 
inside the compressor via the oil seals. To avoid corrosion, the compressor shall be set into 
operation for a short period of time after cleaning.  
The non-return valve installed in the discharge silencer is not intended to prevent flow -back 
of  material.  Its  purpose  is  to  prevent  the  reverse  operation  of  the  compressor  for  an 
extended period of time.  
  

It is not permitted to use the attached relief valve as blow -off control valve. 
 

Summary of Contents for SKL1200

Page 1: ...INSTRUCTION AND OPERATING MANUAL Compressor installation SKL1200 direct driven...

Page 2: ...544 377050 The manual provides information about the following installation CVS SKL1200 direct DRIVEN Carefully read these instructions and the compressor instruction before setting up and going into...

Page 3: ...on and training personnel 6 2 3 Operating safety conscious 6 2 4 Safety instructions operator 6 2 5 Modifications and repairing spare parts 6 2 6 Modifications installation 6 3 Mounting installation 7...

Page 4: ...the PO number when contacting us by phone or mail You will find the PO number on the type plate of the installation Telephone number 0031 544 377050 Fax 0031 544 376499 Email info rti nl 1 2 Service...

Page 5: ...31013 1 4 Oil cooler A CVS SKL1200 is equipped with an oil cooler It is very important to keep the oil cooler clean to prevent overheating of the compressor Observe the safety very carefully the enclo...

Page 6: ...nts The latest edition of each of these regulations shall be applicable Any special official codes and regulations particularly safety regulations applicable to your operation in view of the local con...

Page 7: ...the PTO shaft Make sure the installation doesn t exceed the width of the truck D Measure the brackets and try to use all the holes in the chassis Brackets should be painted or otherwise protected agai...

Page 8: ...ll also start to run and will ensure the supply of oil to lubricate the bearings and the gears The oil pressure shall not fall below 0 3 bar With cold oil it may occur that the required oil pressure i...

Page 9: ...le the air intake filter is soiled and poses a risk of overheating and damages C The safety valve must open at maximum air pressure This valve must NOT be used as blow off valve To prevent overheating...

Page 10: ...e lower edge of the threaded hole 2 ATTENTION When filling via the bore of the vent plug 4 the oil level changes only after a time delay due to the oil flowing in B Check the air intake filter at regu...

Page 11: ...prevent corrosion To carry out the following inspections it is necessary to start the installation without enclosure Please note the dangers that can occur as a result of access to hot parts as compre...

Page 12: ...hange the oil filter Please find the instructions to demount the oil filter in the manual provided with the installation C Demount the non return valve installed in the discharge silencer and check fo...

Page 13: ...Check the insulation material in the enclosure for damages cover back panel floor panel if necessary repair and finish with sealant O Check if the fan louvers are open O Check if the discharge silenc...

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