DeWalt DXCMTB5590856 Instruction Manual Download Page 1

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DXCMTB5590856
160cc, Gas Wheeled Portable Air Compressor
160cc, gaz roues de compresseur portatif
160cc, gas ruedas de compresor portátil

INSTRUCTION MANUAL

GUIDE D'UTILISATION

MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA

DE GARANTÍA.

ADVERTENCIA:

LÉASE ESTE INSTRUCTIVO ANTES

DE USAR EL PRODUCTO.

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

Si tiene dudas o comentarios, contáctenos.

1-888-895-4549 • www.dewalt.com

MA
T Industries, LLC, Long Gr

ove, IL 60047

(JUNE15) Part No. 200-3013 DXCMTB5590856 Copyright

2007, 2008, 2009, 2010 DEW

Summary of Contents for DXCMTB5590856

Page 1: ...CTIVO DE OPERACIÓN CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA ADVERTENCIA LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO If you have questions or comments contact us Pour toute question ou tout commentaire nous contacter Si tiene dudas o comentarios contáctenos 1 888 895 4549 www dewalt com MAT Industries LLC Long Grove IL 60047 JUNE15 Part No 200 3013 DXCMTB5590856 Copyright 2007 2008 2009 2010 D...

Page 2: ... O Fuel Valve Lever P Starter Grip Pump Specifications Inline vertical twin cylinder Single stage Oil lubricated Cast iron crankcase and cylinder Weight 49 lbs 22 2 kg Oil Capacity 16 oz 473 mL Engine Specifications Honda 160 cc Internal Combustion 4 stroke High RPM 2000 3600 Idle RPM 1250 1600 Specifications MODEL DXCMTB5590856 WEIGHT 168 lbs 76 2 kg HEIGHT 24 14 536 9 mm WIDTH 17 26 438 4 mm LEN...

Page 3: ...ious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury NOTICE Indicates a practice not related to personal injury which if not avoided may result in property damage IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DeWALT TOOL CALL US TOLL FREE AT 1 888 895 4549 Important Safety Instructions DANGER Carbon Monoxide Using an ...

Page 4: ... or sec tions 4442 and 4443 of the California Public Re sourc es Code unless the engine is equipped with a spark arrester as defined in section 4442 and maintained in ef fec tive work ing order Spark arresters are also required on some U S For est Service land and may also be legally required under other statutes and or di nanc es WARNING This product contains chemicals known to the State of Calif...

Page 5: ...rty damage To reduce the risk of fire do not allow the compressor to operate unattended Always remain in attendance with the product when it is operating DANGER RISK TO BREATHING ASPHYXIATION WHAT CAN HAPPEN HOW TO PREVENT IT Breathing ex haust fumes will cause se ri ous injury or death En gine exhaust con tains carbon mon ox ide an odorless and deadly gas Always operate air compressor outside in ...

Page 6: ...ict If proper maintenance procedures are not followed internal corrosion to the inner wall of the air receiver tank can cause the air tank to unexpectedly rupture allowing pressurized air to sud denly and forcefully escape posing risk of injury to consumers Your compressor air tank must be removed from service by the end of the year shown on your tank warning label The following conditions could l...

Page 7: ...ld result in serious injury Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of attachments Never use compressor to inflate small low pressure objects such as children s toys footballs basketballs etc Tires Over inflation of tires could result in serious injury and property damage Use a tire pressure gauge to check the tires pressure before e...

Page 8: ...before attempting maintenance attaching tools or accessories WARNING RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the compressor head engine head engine exhaust or outlet tubes can result in serious burns Never touch any exposed metal parts on compressor during or immediately after operation Compressor will remain hot for several minutes after operation Do ...

Page 9: ...ct should be performed by a DeWALT factory service center or a DeWALT authorized service center WARNING RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT IT Unsafe op er a tion of your air compressor could lead to se ri ous in ju ry or death to you or others Review and understand all instructions and warnings in this manual Be come fa mil iar with the op er a tion and con trols of the air co...

Page 10: ...y one person Obtain assistance from oth ers before lifting WARNING RISK OF INJURY OR PROP ER TY DAMAGE WHEN TRANSPORTING OR STORING WHAT CAN HAPPEN HOW TO PREVENT IT Oil can leak or spill and could result in fire or breathing hazard serious injury or death can result Oil leaks will damage carpet paint or other surfaces in vehicles or trailers Always place compressor on a protective mat when transp...

Page 11: ...ally receives a clean cool and dry air supply the filter must always be clean and the filter intake must be free from obstructions AIR TANK DRAIN VALVES The drain valve J is used to remove J moisture from the air tank after the air compressor is shut off AIR TANK PRESSURE GAUGE The air tank pressure gauge D indicates air pressure in the air tank REGULATED PRESSURE GAUGE The regulated pressure gaug...

Page 12: ...nd quick connect plugs to hose ends make connecting and disconnecting hoses simple and easy Quick connect bodies and plugs are available for purchase from your local dealer or authorized service center DISCONNECTING HOSES WARNING Risk of unsafe operation Firmly grasp hose in hand when installing or disconnecting to prevent hose whip 1 Ensure regulated pressure gauge reads 0 psi 2 Remove hose s fro...

Page 13: ...operating for longer intervals NOISE CONSIDERATIONS Consult local officials for information regarding acceptable noise levels in your area To reduce excessive noise use vibration mounts or silencers relocate the unit or baffle walls Contact a DeWALT service center or call 1 888 895 4549 for assistance TRANSPORTING WARNING Risk injury from lifting Unit weighs more than 168 lbs 76 2 kg Do not move o...

Page 14: ...t procedures 7 Visually inspect drive belt Replace belt if frayed cracked or worn NOTE Outer belt cover must be removed to inspect drive belt 8 Ensure all guards covers and labels are in place legible for labels and securely mounted Do not use compressor until all items have been verified Initial Set up Fig 1 WARNING Do not operate this unit until you read and understand this instruction manual an...

Page 15: ...ES Start up Fig 1 1 Follow Pre Start Checklist under Preparation for Use 2 Pull out and turn regulator knob F counterclockwise until fully closed Push in to lock Regulated pressure gauge should read 0 psi 3 Rotate the manual lock unloader lever to the open position to assist with start up 4 Turn the engine ON OFF switch C to the ON position 5 Place the fuel valve lever O in the ON postion 6 If the...

Page 16: ...ver O in the OFF position before moving or transporting unit WARNING Risk of bursting Drain air tank daily Water will condense in air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 6 Allow the compressor to cool down 7 Wipe air compressor clean and store in a safe non freezing area MAINTENANCE WARNING The following procedures must be followed when...

Page 17: ...ressor Before starting compressor pull the ring on the safety valve to make sure that the safety valve operates freely If the valve is stuck or does not operate smoothly it must be replaced with the same type of valve Checking Air Filter Element Fig 1 WARNING Hot surfaces Risk of burn Aftercooler pump head and surrounding parts are very hot do not touch see the Hot Surfaces identified in Fig 2 All...

Page 18: ...ils like 10W30 should not be used in air compressors They leave carbon deposits on critical compo nents thus reducing performance and compressor life NOTE Use synthetic blend non detergent air compressor oil NOTE Crankcase oil capacity is approximately 16 fluid ounces 473 ml Checking 1 Ensure engine START RUN OFF switch C is in the OFF Position 2 The oil level should be to the middle of the sight ...

Page 19: ...m deflection of the belt If adjustment is needed see Adjusting Belt Tension under Maintenance 7 Replace belt guard 8 Reconnect spark plug wire Adjusting Belt Tension WARNING Hot surfaces Risk of burn Aftercooler pump head and surrounding parts are very hot do not touch see the Hot Surfaces identified in Fig 2 Allow compressor to cool prior to servicing 1 Follow procedures 1 6 in Checking Belt Tens...

Page 20: ... adjust the pulley s position on the shaft until the A1 and A2 mea sure ments are within 1 16 1 6 mm of each other 9 Tighten the engine drive pulley setscrew Torque to 145 180 in lbs 16 4 20 3 Nm 10 Visually inspect the engine drive pulley to verify that it is perpendicular to the drive motor shaft Points B1 and B2 of Figure should appear to be equal If they are not loos en the setscrew of the eng...

Page 21: ...acement parts Limited Warranty DEWALT Industrial Tools are warranted from date of purchase 2 Year Limited warranty on oil lubricated air compressor pumps 1 Year Limited warranty on all other air compressor components This warranty is not transferable to subsequent owners DEWALT will repair or replace without charge at DEWALT s option any defects due to faulty materials or workmanship For further d...

Page 22: ...fter the first year of ownership Belts sheaves flywheels check valves pressure switches air unloaders throttle controls electric motors brushes regulators o rings pressure gauges tubing piping fittings fasteners wheels quick couplers gaskets seals air filter housings piston rings connecting rods and piston seals Labor service calls and travel charges are not covered after the first year of ownersh...

Page 23: ...UDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW GLOSSARY CFM Cubic feet per minute SCFM Standard cubic feet per minute a unit of measure of air delivery PSI Pounds per square inch a unit of measure of pressure Code Certification Products that bear one or more of the fol lowing marks UL CUL ETL CETL have been evaluated by OSHA certified independent safety laboratories and meet the applicable Stand...

Page 24: ...nk or at air tank welds 4 Air leaks between head and valve plate 5 Air leaks from safety valve 6 Compressor is not supplying enough air to operate accessories 2 7 8 9 10 12 13 Restricted air intake 12 Excessive vibration 14 15 Problem Code Knocking Noise 6 13 14 15 16 17 18 19 Excessive belt wear 13 14 16 19 20 Squealing sound 13 Engine will not run 21 22 23 34 Pressure reading on the regulated pr...

Page 25: ... Risk of bursting Do not drill into weld or otherwise modify air tank or it will weaken The air tank can rupture or explode 5 Leaking seals Contact a DeWALT factory service center or a DeWALT authorized service center 6 Defective safety valve Operate safety valve manually by pulling on ring If valve still leaks it must be replaced 7 Prolonged excessive use of air Decrease amount of air usage 8 Com...

Page 26: ...weaken the air tank and cause it to rupture or explode Stiffener bracket bolt must be kept tightened Never operate the unit unless equipped with the stiffener bracket 16 Loose pulley Tighten pulley set screw torque to 145 180 in lbs 16 4 20 3 Nm 17 Loose flywheel Tighten flywheel screw torque to 22 26 ft lbs 29 8 35 3 Nm 18 Carbon build up in pump Contact a DeWALT factory service center or a DeWAL...

Page 27: ... recommended to run at high throttle 50 75 of the run time and idle for 25 of the run time 28 Piston rings damaged or worn Contact a DeWALT factory service center or a DeWALT authorized service center 29 Cylinder or piston damaged or worn Contact a DeWALT factory service center or a DeWALT authorized service center 30 Compressor cylinder finish worn Contact a DeWALT factory service center or a DeW...

Page 28: ...28 English FREE WARNING LABEL REPLACEMENT If your warning labels become illegible or are missing call 1 888 895 4549 for a free replacement ...

Page 29: ...ramids on the handgrip the kit box configuration and the array of lozenge shape humps on the surface of the tool Las siguientes son características únicas de una o más herramientas eléctricas y accesorios de DEWALT El esquema de color amarillo y negro la parrilla de admisión de aire en D la formación de pirámides en el mango la configuración de la caja de herramientas y la formación de rombos en l...

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