RTA 460PSUSB-N70U Product User Manual Download Page 1

Page: 1 / 76

Software Build Date: June 7, 2016

Firmware Version 5

460PSUSB-N70U

Protoc

Gateway

Product User Guide

Real Time Automation, Inc.

1-800-249-1612

Summary of Contents for 460PSUSB-N70U

Page 1: ...Software Build Date June 7 2016 Firmware Version 5 460PSUSB N70U Protocol Gateway Product User Guide Real Time Automation Inc 1 1 800 249 1612...

Page 2: ...ential damages therefore the limitations set forth in this agreement may not apply to you No patent liability is assumed by Real Time Automation with respect to use of information circuits equipment o...

Page 3: ...tion Manual Mode 17 Example Setup 18 Setting up the PLC Example Using Simatic Step 7 Software 19 Setting up the PLC Example Using TIA Portal 24 USB Ports Configuration 30 USB Port LED Behavior 30 ASCI...

Page 4: ...Mapping 57 String Mapping 57 Security Configuration 58 Security Configuration Security Levels 59 Security Log In 60 Security Log Out 60 Email Configuration 61 Alarm Configuration 62 Diagnostics Alarm...

Page 5: ...tomization and advanced use please reference the appendices located on the CD or online at http www rtaautomation com product 460 gateway support If at any time you need further assistance do not hesi...

Page 6: ...entify the hardware platform you are using To find which hardware platform you are using 1 Look on the front or back label of the unit for the part number 2 On the webpage inside the gateway navigate...

Page 7: ...ng the Gateway Connect an 12 24 VDC power source to the gateway Use Barrel Connector with Center Outer Shell OR 2 Pin Terminal power connection with Red Wire Black Wire NOT BOTH Real Time Automation I...

Page 8: ...led i You will know DHCP has failed if the gateway s IP address is AutoIP at 169 254 X Y ii If successful it will say DHCP d at ex 192 168 0 100 or however your DCHP Client is set up b If you do not s...

Page 9: ...same Network Subnet as the PC whether it s setup for DHCP or Static Once you have both devices on the same network you should be able to ping the gateway using a MS DOS Command Prompt The Screenshot...

Page 10: ...l not be committed until the gateway is restarted When all desired changes have been made press the Restart Now button The webpage will redirect to our rebooting page shown below The reboot can take u...

Page 11: ...Running Mode If changes are needed click the Configuration Mode button shown in the green box below Configuring Mode Protocol communication is stopped and no data is transmitted Configuration is allow...

Page 12: ...iguring the Description and the Network Settings click the Save Parameters button If you are changing the IP Address of the gateway the change will not take effect until the unit has been rebooted Aft...

Page 13: ...bel in lower case Note To properly set communication to the PROFINET Controller you will need to install the GSD file provided on the CD that was shipped with the unit For instructions on how to do th...

Page 14: ...rmatting of the data Automap will use this packing size to map data to from the other protocol There are three ways to configure this protocol Auto Configure Group by Device Default Auto Configure Gro...

Page 15: ...Bit Uint matching signs whenever possible Any 32 Bit Float will be mapped as 32 Bit Float Any 64 Bit Float will be mapped as 64 Bit Float Any Strings will be mapped as Short String Any Coils or 1 8 16...

Page 16: ...asted unused data space but it will be organized more logically from the Master Client s point of view Group by Data Type Group by Data Type goes through the other protocol on the gateway and auto con...

Page 17: ...oceed i To keep the data slots that are already configured press OK You would want this option if you are adding additional data slots or you want to modify the data slot s that already exist ii To de...

Page 18: ...Example Setup Siemens Simatic Step 7 Configuration Example Siemens TIA Portal Configuration Example Gateway Configuration Example Real Time Automation Inc 18 1 800 249 1612...

Page 19: ...ardware icon 2 IF YOU HAVE ALREADY INSTALLED THE GSD FILE SKIP TO STEP 9 OTHERWISE Under Options select Install GSD Files 3 Insert the CD that was shipped with the gateway and select Install GSD Files...

Page 20: ...dditional Field Devices I O 460PSxx 9 IF YOU HAVE ALREADY CONFIGURED THE PROFINET I O CONTROLLER SKIP TO STEP 11 OTHERWISE Right click on the PN IO block and select Insert PROFINET IO System 10 In the...

Page 21: ...ee It will be under PROFINET IO Additional Field Devices I O 460PSxx port IO Device Conformance Test 1 Standard 12 Once found drag the Standard icon into the network line you created in Step 9 Real Ti...

Page 22: ...vice Name field matches exactly case sensitive to the Device Label field in the PROFINET IO Server Configuration page If not already done uncheck the Assign IP Address via IO controller option some ve...

Page 23: ...128 byte output module to slot 11 Siemens PLC Configuration 15 When finished click the Save and Compile button and then the Download to PLC button Terminology Note and Example I addresses refer to In...

Page 24: ...AVE ALREADY INSTALLED THE GSD FILE SKIP TO STEP 9 OTHERWISE Under Options select Manage general station description file GSD 3 Insert the CD that was shipped with the gateway and save off the GSD file...

Page 25: ...tab in your project 8 Then navigate to the right hand side of the screen under the Hardware catalog you will see the RTA profile under Other field devices PROFINET IO I O RTA Inc 460PSxx port IO Devi...

Page 26: ...to the Ethernet addresses 13 Be sure that the IP address is set directly at the device option is selected and uncheck the Generate PROFINET device name automatically a Make sure the PROFINET Device Na...

Page 27: ...ow the available modules to insert into the device overview slots To match the above configuration in the 460 gateway add one 128 byte input module to slot 1 and one 128 byte output module to slot 11...

Page 28: ...Terminology Note and Example I addresses refer to Input Q address refer to Output B refer to bytes and W refer to words So in this case you would use IB1 8 IB68 195 and QB1 32 to access the data to fr...

Page 29: ...e port of the PLC Once the link has been established click the Compile button and Download to Device button in red 16 Once everything is downloaded to the PLC there will be a green check box on both d...

Page 30: ...SB port 1 Off No USB device detected 2 Slowly Flashing Green 1Hz Unsupported USB device connected The gateway only supports Class 3 HID Human Interface Device and Class 7 Printer devices 3 Solid Green...

Page 31: ...lete using the and buttons and click the Delete ASCII Device button To create a new ASCII device with the same parameters already configured from another ASCII device click the Select dropdown menu an...

Page 32: ...th Enter the max number of characters that can be received by the gateway Example Max Message Length is set to 5 and the message of helloworld was sent by the ASCII device This will be sent to the oth...

Page 33: ...Only used if Gateway Hold Msg Timeout is non zero Transmit Data This is configured to transmit data from the gateway into the ASCII device Use the following setup fields to help the 460 transmit an AS...

Page 34: ...nges the 460 will transmit a new ASCII message with the new data 2 Cyclic This means that every x ms a new ASCII message will be transmitted regardless of whether or not the data has changed 3 Trigger...

Page 35: ...TransTrigger value one of 4 things will occur 1 If TransTrigger 65535 then the triggering method is disabled 2 If TransTrigger 0 then the triggering method is enabled but no message will transmit 3 I...

Page 36: ...ngth fields below to parse the message 4 Start Location Length a If a Parsing Delimiter is used the Start Location will be the first character of the data between the Delimiters The Length will be the...

Page 37: ...n the string 12 25 SP100 temp setpoint using the start and length fields The first value is being parsed from the 1st character for a length of 5 and stored into a float data type The second value is...

Page 38: ...r for a length of 2 and stored into an integer data type The second value is being parsed from the 3rd character of the second comma parsed field for the remainder of that field and stored into an int...

Page 39: ...SED 3 Data Type Select the data type of the parsed value a Signed and Unsigned 8 16 32 64 Bit Integers b 32 64 Bit Floating Points c String in order to use a String data type must be selected in the o...

Page 40: ...racter placeholders The padding will occur to the left of the value 8 Add Delim Used when a Concatenating Delimiter is selected Check to add the Concatenating Delimiter to the end of that field 9 Samp...

Page 41: ...ax of 10 characters padded with spaces and a comma will be added to the end of the value o EX ____123456 shown with _ s to see spaces Field 4 32 bit float represented as Trans_Field04 It will output a...

Page 42: ...Sample Result Real Time Automation Inc 42 1 800 249 1612...

Page 43: ...he picture below the RecvCount for ASCII Device 1 is mapped to the first index of a PLC tag array called test_cnt The data type of this tag is an Int32 to match the data type of RecvCount The tag test...

Page 44: ...mapped to a PLC tag called USB_Status The data type of this tag is an Int32 to match the data type of UsbStatus The tag USB_Status will now hold the printer status of ASCII Device 1 Application Use T...

Page 45: ...e gateway will automatically take the string data type from one protocol and map it into the other See String Auto Configure section for more details Option 3 Manual Configure Mappings If you don t wa...

Page 46: ...ocol 1 button correlating to the direction you wish to see the data This page is very useful when verifying that all data is mapped somehow from one protocol to another If a data point is not mapped i...

Page 47: ...ore can pass the data on to the PLC tag called MC2PLC_INT The 460 gateway has NOT received valid responses from Modbus register 400011 400012 As a result the data cannot be passed to the PLC tag ETC01...

Page 48: ...t Valid on this page it indicates that the source has not been validated yet and no data is being sent to the destination In the example below this page reflects the Modbus to PLC flow of data Since t...

Page 49: ...does not map the data as you want or you want to add modify the mappings you may do so by going into Manual Configure mode The following are examples of the Auto Configure function 1 This example show...

Page 50: ...the Operation s to perform i Math Operations are performed in the order they are selected ii If more than one point is selected on the source the Math Operations will be performed on every point d Ent...

Page 51: ...inst the 64bit floating point to allow for large data 3 Ticks Per Second a The gateway operates at 200 ticks per second This equates to one tick every 5ms Thus mapping this to a destination will give...

Page 52: ...s example the ETC Status is mapped to a PLC tag called PLC_Status Example ETC Status is 0x00000013 19 decimal here is the break down Hex Bit Decimal Explanation 0x01 0 on 1 if we are a Master Client 0...

Page 53: ...iguration Mode 0x20 29 536 870 912 No Ethernet Cable Plugged In For this example the MC Status is mapped to a PLC tag called MC_Status Example MC Status is 0x00010041 65601 decimal here is the break d...

Page 54: ...ble mapping If not checked this mapping is skipped 2 Source Field yellow box above a Group Select the string data group you set up in the protocol config to use for this mapping b String This is the s...

Page 55: ...to remain in Auto Configure Mappings Mode Once OK is clicked there are 2 options on how to proceed from here 1 To keep the mappings that are already configured press OK a You would want this option i...

Page 56: ...t Auto Configure Mappings Click OK to proceed to delete all current mappings and go back to Auto Configure Mappings Mode Click Cancel to keep all mappings and remain in Manual Configure Mode NOTE Once...

Page 57: ...mapped If it is not in this text box then it is not mapped and no data will be transferred This is the text display for the example shown under the Data Mapping Adding Diagnostic Information section S...

Page 58: ...er the Password 4 E mail In case the password was forgotten a user can have their password e mailed to them if e mail was configured 5 Hint A helpful reminder of what the password is THIS IS NOT A TOT...

Page 59: ...ted with it for each user Security Levels 1 Full Access Capability to view and configure a web page 2 View Access Capability to view a web page but cannot configure parameters 3 No Access No capabilit...

Page 60: ...s Confirm reset password must be selected to confirm this action Once confirmed there is a 15 minute window to do a hard reset of the gateway by physically removing and restoring power from the gatewa...

Page 61: ...is required enter the SMTP Server s password Optional 3 SMTP Server Enter the Name of the SMTP Server or the IP Address of the Server 4 From E mail Enter the e mail that will show up as the sender 5...

Page 62: ...This dropdown menu will contain all groups that go from the gateway to the network b Lower dropdown select the Data Point s Specific Point This is used to select which point in the group will be monit...

Page 63: ...5000 This will clear the alarm after 5000 ticks have elapsed since the unit powered up 6 Enter an Alarm Name This will make the alarm unique and will be available in the Alarm Status page as well as...

Page 64: ...count represents the number of times this alarm has become active If an alarm is triggered this count will increment Alarms Active While one or more alarms are active every page will display Alarms Ac...

Page 65: ...nt to the email associated with the alarm a For duplicate emails to occur the alarm must become active and then be cleared again 2 Total Alarms Active will decrement Last Active Alarm will not be chan...

Page 66: ...value is 0ms This timer takes priority over the Stale Data Timer There is a separate timer per data mapping This timer is active only after the first write goes out and the first COS event occurs 3 W...

Page 67: ...that are enabled that have an error First Error This is a detailed description of the first mapping that has an error Common Errors 1 Destination or Source Point does not exist Solution Re map the map...

Page 68: ...latest data Clear All Values This will only affect Displayed Values 1 This will return all values displayed to 0 2 If viewing PROFINET IO Server this will only clear the values for the PROFINET IO Ser...

Page 69: ...troller 2 Parameters Written Rollover counter for the number of parameters written by the IO Controller 3 PN Ethernet Pkts Rcvd Rollover counter for the number of PROFINET Ethernet packets received 4...

Page 70: ...l return all values displayed to 0 and clear the Status Strings Example If Viewing ASCII Port 0 this will only clear the values for Port 0 This will reduce the All ASCII values indirectly Clear Buffer...

Page 71: ...f Messages Completed due to the Max Message Length being reached Received due to Delimiters Number of Messages Completed due to the Start or End Delimiters being seen Received due to Timeout Number of...

Page 72: ...ID Error 6 Unsupported USB Class XX 7 Printer Devices Only Printer Error Check Printer Not Selected Paper Available Paper Empty 8 Printer Devices Only Printer No Error Selected Paper Available NOTE So...

Page 73: ...message complete 1 Max Message Length max number of characters to receive 2 Receive Character Timeout max time to wait after a character to call the current message complete 3 Delimiters gateway has...

Page 74: ...ent you may set the LED to represent either all Slaves Servers configured in the gateway or a particular Slave Server device To select a particular Slave Server device 1 Select the protocol in the lef...

Page 75: ...rom another device into the 460 gateway whenever it is in Configuration Mode Upon clicking the Choose File button you will be prompted to select a location from which to load the saved file Once the l...

Page 76: ...eway Identify your device by clicking the Start Flashing LED s button By clicking this button the two diagnostic LED s will flash red and green Once you have identified which device you are working wi...

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