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2200004 

_7225

2018 04 20

English

EN

These instructions for use are intended for users 

of Rototilt

®

. The user is expected to have basic 

knowledge of mechanics, hydraulics and electronics.
The instructions for use belong with the Rototilt

®

 and 

should always be kept readily at hand in the driver’s 

cab. If the instructions for use are lost, new ones 

must be acquired immediately.

Document structure

These instructions for use are divided into chapters. 
The 

Safety Instructions

 section contains information 

important for preventing the risk of personal injuries.

 IMPORTANT! 

Read the safety instructions carefully 

before using Rototilt

®

.

There is information in the 

Description

 chapter about 

how Rototilt

®

 is built and functions.

Under 

Handling information, Maintenance, 

Troubleshooting and Diagrams

 there are  

step-by-step instructions for the use and 

maintenance of Rototilt

®

.

To ensure the best possible performance, economy 

and long service life, follow all instructions in this 

manual correctly.  

This will also prevent the most common causes of 

accidents that occur during use or maintenance.

CE marking

Rototilt

®

 is CE marked, which means it is designed, 

produced and described in accordance with EC 

Directives.  

If Rototilt

®

 is modified, supplemented with other 

products or used in applications for which the 

product is not approved, this marking will cease 

to be valid.

Warranty and warranty claims

Contact your dealer.

Other information

Spare parts lists and repair instructions are available 

from your Rototilt

®

 dealer.

This information is correct at the time of going to 

print. All possible measures have been taken to 

ensure that the content is as complete and accurate 

as possible. In spite of this, no responsibility can be 

taken for missing or incorrect information.  

The manufacturer reserves the right to implement 

improvements at any time without altering the basic 

function of the model, with the aim of further Rototilt

®

 

development  

This may occur without necessarily updating these 

instructions for use. Contact the nearest dealer in 

order to obtain information about possible changes.
No part of this publication may be reproduced, 

translated, stored or communicated electronically, 

mechanically, photographically or in any other way 

without prior written consent from Rototilt Group AB. 

This provision covers the contents in whole or in 

part, regardless of whether the contents are used in 

other publications or not.

Introduction

Summary of Contents for G1060

Page 1: ...2200004_7225 2018 04 20 Grapple module Instructions for use translated from the original Swedish English EN ...

Page 2: ...s in the European Parliament and European Council Machinery Directive 2006 42 EC of 17 May 2006 Directive 2006 42 EC is transferred to Swedish legislation through Regulation AFS 2008 3 of the Swedish Work Environment Authority statutes b is manufactured in accordance with other applicable directives such as Directive 2014 30 EU of The European Parliament and Of The Council of 26 February 2014 on t...

Page 3: ...arked which means it is designed produced and described in accordance with EC Directives If Rototilt is modified supplemented with other products or used in applications for which the product is not approved this marking will cease to be valid Warranty and warranty claims Contact your dealer Other information Spare parts lists and repair instructions are available from your Rototilt dealer This in...

Page 4: ...e all warning decals on Rototilt The warning decals have a yellow background with black text Do not permit untrained individuals to handle repair or perform maintenance on Rototilt Otherwise refer to the base machine safety instructions Description of warning texts Warning texts are classified in three levels as shown below according to how serious the consequences of an accident can be DANGER Ind...

Page 5: ...g objects with the grapple Check that the tool used in combination with Rototilt does not interfere with the grapple module In certain cases it may be necessary to adjust the tool IMPORTANT Read through the Handling chapter IMPORTANT Information on the grapple module operating controls can be found in the control system s instructions for use IMPORTANT Read through the instructions for use careful...

Page 6: ...requirements for attachment systems are shown below IMPORTANT Make sure any external supports do not collide with the grapple module See figure on right Quick coupler Quick coupler B27 Quick coupler LE Max 77 Max 175 Max 99 A B C D max E max S40 242 40 300 100 40 S45 292 45 430 125 45 S50 272 50 430 125 45 S60 342 60 480 150 60 S70 452 70 600 250 75 S80 592 80 670 250 90 ...

Page 7: ...o lift weights greater than the lifting capacity stated in the machine specifications when using the Rototilt and grapple module See base machine instructions for use Never exceed the maximum lifting capacity See information plate Always bear in mind the risk of dropping the load when lifting objects with the grapple arms When the grapple is not in use keep the grapple arms retracted IMPORTANT Due...

Page 8: ...aulic oil leaks out Contact your dealer or authorized service provider During maintenance Warning During service maintenance or other work on the grapple module disconnect electrical connections and all hydraulic hoses connected to the base machine Risk of personal injury exercise caution Warning During service maintenance or other work on the Rototilt disconnect electrical connections and all hyd...

Page 9: ... a supplement to other tools but does not replace a grapple tool connected beneath the tiltrotator Warning Never exceed the maximum lifting capacity See information plate Other types of use may not take place without the manufacturer s approval The grapple arms are connected in parallel hydraulically to the extra function performed by the swivel Operation is controlled using the appropriate levers...

Page 10: ...omprises 1 Chassis 2 Grapple arm single 3 Grapple arm double 4 Grapple cylinders 5 Cylinder protection 6 Outlet extra function 7 Pin Information plate See Fig B for location see Fig A position 9 Type Serial No Manuf Year Weight Max Pressure Lifting Capacity CE marking Warning decal See Fig C for location see Fig A position 8 Warning decal grapple module Applies to certain models ...

Page 11: ...s not apply to G400B and RG series It is possible to connect an extra function on grapple modules G600B G800B G850B G910 and G1060 To use the extra function turn the nuts for the directional valves located in the rear part of the cylinders in direction E See Fig 1 IMPORTANT The directional valves on both cylinders must be redirected Turning the nuts on the directional valves switches between opera...

Page 12: ...irectional valve clockwise to close the grapple open function See Figure 3 Remove the plugs from the outlets and connect the hydraulically driven tool WARNING The extra function is always pressurized Even if the grapple module is used the extra function is pressurized in both directions Closes the grapple open function Opens the grapple open function Outlet extra function Extra function RG series ...

Page 13: ...lts from the grapple frame Allow the bolts to remain 3 Remove the hydraulic hoses between the grapple module and the quick coupler 4 Remove the four bolts fully carefully tap the back of the cylinder protection while pulling the grapple module and a quick coupler apart 5 On some models it is necessary to remove the rear shank locks before it is possible to pull them apart On the AG RG series it is...

Page 14: ...tly attachment must take place as illustrated See Figure below Model Tightening torque G400B 130 Nm G600B RG600 330 Nm G800B RG800 330 Nm G850B RG850 330 Nm G910 RG900 600 Nm G1060 RG1050 600 Nm Danger In the case of incorrect connection gripping force may be lost and the load dropped Dropping a load may result in damage to property and the risk of personal injury or serious personal injury ...

Page 15: ...er Rototilt functions see the Instructions for use for Rototilt Adaptation G910 and G1060 models There are two pin variants for the G910 G1060 grapple modules These pins can be adapted to fit different types of quick coupler In position 1 the grapple module will fit e g the following quick couplers See Fig 1 B27 RT80 G910 S70 RT60 G910 OQ80 RT80 G1060 S80 RT 80 G1060 CW30 RT60 G1060 CW30 RT80 G106...

Page 16: ...nly use original spare parts from Rototilt Group AB Rototilt Group AB will accept no liability for the product if other spare parts are used Daily Checks Check for visible defects Check for oil leaks Check that all decals are legible Function control for all functions Check for chafing on hydraulic hoses IMPORTANT Carry out maintenance actions Lubricate every 8 operating hours Lubricate the grappl...

Page 17: ...25 2018 04 20 C C C C O C C O O O O O Close Open Close Open English EN Diagrams Hydraulics diagram G400B Hydraulics diagram G400B with hydraulic manifold for closing the grapple open channel Left Right Extra Extra ...

Page 18: ...2200004 _7225 2018 04 20 Close Open English EN Hydraulics diagram G600B G800B G850B G910 G1060 Left Right Extra Extra ...

Page 19: ...2200004 _7225 2018 04 20 A B P T English EN Hydraulics diagram RG600 ...

Page 20: ...2200004 _7225 2018 04 20 A B P T English EN Hydraulics diagram RG800 RG850 RG900 RG1050 ...

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