Rotomec CYCLONE C50 Series Operator'S Manual Download Page 32

CAUTION: all repair procedures must be done by authorised dealerships. It is not
recommended  that  untrained  individuals  perform  any  repair  work.

 

The  following

operations are detailed for qualified personnel only.

5.01 - Gearbox

To remove the gearbox do the following 

(see fig. 13)

:

1. remove the belts

18

.

2. Remove the nuts holding the central plate to the frame.
3. Remove  the  nut  holding  the  pulley  to  the  gearbox  pinion  shaft.  Remove  the

pulley. 

4. Unbolt  the  nuts  holding  the  gearbox  support  plate  to  the  central  plate.  Remove

gearbox and gearbox support plate.

5. Unbolt  the  nuts  holding  the  gearbox  to  the  gearbox  support  plate.  Remove  the

gearbox. 

If  it  is  necessary  to  replace  any  part  on  the  inside  of  the  gearbox,  it  is  important  to
replace oil seals or gaskets to ensure a tight fit when reassembling.
To replace the gearbox, follow the above instructions in reverse order.

5.02 - Blade Spindle

To remove a blade spindle do the following:

1. remove the belts

19

.

2. Remove the nut holding the pulley to the spindle shaft 

(see fig. 10)

3. Remove the blades

20

.

4. Unbolt the bolts holding the rotor support to the mower deck.
5. If  necessary  remove  and  replace  the  bearings  from  the  rotor  using  presses  or

extractors.

5 - REPAIR PROCEDURES

5 - REPAIR PROCEDURES

5 - REPAIR PROCEDURES

5 - REPAIR PROCEDURES

OPERATOR'S MANUAL

CYCLONE 'C50'

ROTOMEC

32

GENERAL INFORMATION

20

See section 4.03 - Blade Maintenance.

19

See section 4.05 - Belt Replacement.

18

See section 4.05 - Belt Replacement.

Summary of Contents for CYCLONE C50 Series

Page 1: ...Manual CYCLONE CYCLONE CYCLONE CYCLONE Three Spindle Grooming Mower Series C50 Series C50 Series C50 Series C50 The operator s manual is a technical service guide and must always accompany the machin...

Page 2: ...ed using the following guidelines DANGER indicates and imminently hazardous situation that if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation tha...

Page 3: ...or s Manual CYCLONE CYCLONE CYCLONE CYCLONE Three Spindle Grooming Mower Series C50 Series C50 Series C50 Series C50 The operator s manual is a technical service guide and must always accompany the ma...

Page 4: ...01 Maintenance Safety 21 4 MAINTENANCE 20 3 10 Removing Mower from the Tractor 20 3 09 Uneven Terrain 18 3 08 Operating Techniques 17 3 07 Working Speed 16 3 06 Start Up 15 3 05 Attaching to the Trac...

Page 5: ...c Only metric tools should be used Other tools that do not fit properly can slip and cause injury CAUTION right hand and left hand sides of the implement are determined by facing in the direction the...

Page 6: ...porting mailing and service call charges 2 Normal wear items such as belts blades bearings drivelines shear pins slip clutches etc 3 Depreciation or damage caused by normal wear accidents improper mai...

Page 7: ...ands the operator s manuals and is instructed in safe and proper use 2 01 Preparation 1 Before operating equipment read and understand the operator s manual and the safety signs see fig 2 2 Thoroughly...

Page 8: ...6 After striking an obstacle disengage the PTO shut the tractor down and thoroughly inspect for damage before restarting 7 Never engage the PTO until the mower is in the down position and resting on...

Page 9: ...d shut tractor down 3 540 rpm PTO only 4 Keep away from rotating driveline 5 Keep away objects can be thrown 6 Never allow passengers 7 Keep away from rotating blades 8 Keep away from rotating belts 9...

Page 10: ...w the contour of the terrain and give a precise level cut even in undulating conditions 3 01 Operational Safety CAUTION our mowers are designed considering safety as the most important target and are...

Page 11: ...ating 12 Keep hands feet hair and clothing away from moving parts 13 This rotary mower is designed for use only on tractors with 540 rpm power take off3 14 Never operate tractor and mower under trees...

Page 12: ...diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and mower 25 Avoid sudden starts and stops while travelling up or downhill 26 Always cut down slopes never across the...

Page 13: ...03 Cutting Height Adjustment WARNING keep hands and feet away from moving blades Be sure tractor engine is off parking brake is locked and key is removed before making any adjustments Never rely on t...

Page 14: ...engaging the equipment 1 the spindle bearings have been greased 2 The belts for proper tension 3 The oil in the gearbox 4 The driveline cross bearings have been greased 5 No wrappings or foreign obje...

Page 15: ...ure to ensure a secure coupling of the implement to the tractor can cause injury and damage to the implement or tractor To attach the mower to the tractor do the following 1 back the tractor up to the...

Page 16: ...he mower Serious damage can occur to the machine and or the operator Before starting to mow never forget that the operator is responsible for the following 1 safe and correct driving of the tractor an...

Page 17: ...erate tractor or implements in bare feet sandals or sneakers 14 Checking area for stones branches and other debris that might be thrown 15 Ensuring proper lighting is available sunlight or good artifi...

Page 18: ...lecting the proper forward speed 1 height of grass 2 Type of grass 3 Density of grass 4 Type of terrain 5 Grass condition wet or dry This mower has been designed to cut grass with heights from 10 to 2...

Page 19: ...pings If at any time the mower should jam resulting in belt slippage of 2 or more seconds raise the mower and continue for 2 3 minutes This will allow the pulleys to cool and prolong belt life DANGER...

Page 20: ...tipping Avoid sudden stops and starts and slow down before changing directions on a slope Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up the tractor and mower Slow dow...

Page 21: ...l moving parts on attachment have come to a complete stop before attempting to perform maintenance 6 Never work under equipment unless it is blocked securely 7 Always use personal protection devices s...

Page 22: ...reduce its life If equipment has been altered in any way from original design the manufacturer does not accept any liability for injury or warranty 4 02 Service The accompanying illustrations show lu...

Page 23: ...gearbox oil level it should be between 1 2 and 2 3 full If needed add either SAE 90 wt or SAE 140 wt gear oil Every 25 hours check hardware tightness mower vibration can loosen bolts16 Check tightness...

Page 24: ...e maintenance is important Blades must be kept sharp at their original length and corner maintained A blade must be replaced if due to wear or damage its original shape has been distorted OPERATOR S M...

Page 25: ...e the procedure WARNING do not substitute blades or any bolt for the blade retaining bolt Company blades and blade retaining bolts are specially made for this application Using non original parts can...

Page 26: ...l Check the belt tension see fig 12 by applying a force of 5 6 kg 12 15 lb pushing against the belt halfway between the pulleys The belt deflection should be between 8 10 mm 5 16 3 8 Belt tension adju...

Page 27: ...the left spindle and around the lower groove of the centre spindle pulley and the lower groove of the gearbox drive pulley The second belt connects the upper grooves of the centre spindle pulley and t...

Page 28: ...away the driveline operator s manual supplied by the manufacturer The following does not substitute the information found in the driveline manual OPERATOR S MANUAL CYCLONE C50 ROTOMEC 28 GENERAL INFO...

Page 29: ...iveline halves and connect to tractor and mower Raise and lower mower again to be sure driveline does not bottom out in its shortest position and has a minimum overlap of 15 cm 6 in the longest positi...

Page 30: ...2 Shorten tractor top link until top hitch plate is locked 3 Raise machine and lock rockshaft control lever 4 Always select a safe ground speed that is appropriate for the terrain 5 Beware of traffic...

Page 31: ...210 210 178 150 C50 150SD ASAE 3rd cat 4 250x80 2 SPBX 25 125 3 77 00 3475 195 148 120 C50 120SD Driveline 1 3 8 Wheels Size Belts Type Cutting height mm Blades Blades tip speed m sec Rotor rpm min We...

Page 32: ...e the gearbox If it is necessary to replace any part on the inside of the gearbox it is important to replace oil seals or gaskets to ensure a tight fit when reassembling To replace the gearbox follow...

Page 33: ...Blades Quantity Description 5 04 Storage After seasonal use it is important to perform the following for prolonged storage 1 wash the mower carefully 2 Inspect the mower and replace worn or damaged p...

Page 34: ...high 1st pass 2nd pass cut to desired height Increase tractor rpm check engine and PTO speeds Wet grass Grass too high Tractor rpm too slow Grass build up at exit Tighten belt Belt slipping Belt squea...

Page 35: ...the operator s manual with the customer Explain the following z Warranty z Safe operation and service z Correct machine installation and operation z Daily and periodic lubrication maintenance and ins...

Page 36: ...imited warranty does not apply to and excludes drivelines and driveline related safety devices shear pin yokes shear pins slip clutches clutch discs tires belts blades and other wear items At no time...

Page 37: ...right to modify or update machines without the obligation of modifying or updating previously sold machines Venue any judgements will be decided by the Verona Court CYCLONE C50 OPERATOR S MANUAL SAFET...

Page 38: ...s corresponds to the relavant basic safety and health requirements of the Directive 2006 42 EC For the relevant implementation of the safety and health requirements mentioned in the Directives the fol...

Page 39: ...maintenance and lubrication procedure of this equipment I have been instructed on and do understand the application limitation and capacities this equipment was designed and recommended for all as des...

Page 40: ...Cut along this line Sender Fold here ROTOMEC spa Via Molino di Sopra 56 37054 Nogara VR ITALY Place stamp here...

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Page 43: ...r use any of the information or details in this manual without the expressed written permission of ROTOMEC spa Nogara Verona Italy Technical infor mation provided in this manual is approximate the Com...

Page 44: ...ROTOMEC spa Via Molino di Sopra 56 37054 Nogara VR ITALY Tel 39 0442 510400 Fax 39 0442 510038 www rotomec com...

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