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Rockwell Automation Allen-Bradley PowerFlex 23PFC, Instructions Manual, Page: 4 / 78

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Rockwell Automation Allen-Bradley PowerFlex 23PFC Instructions Manual Download Page 4

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Rockwell Automation Publication 20P-TD001K-EN-P - January 2021

PowerFlex DC Drive and Field Controller Technical Data 

Communication Tools

The PowerFlex DC drive and field controller provide common communication tools that are familiar and easy to use, including the LCD 

Human Interface Module (HIM) and PC-based configuration tools.

• The LCD HIM provides:

- Large and easy to read 7 line x 21 character, backlit display
- Alternate function keys for shortcuts to common tasks
- ‘Calculator-like’ number pad for fast and easy data entry (full numeric version only)
- Control keys for local start, stop, speed, and direction
- Remote versions for panel mount applications

• PC-based configuration tools include:

- Connected Components Workbench™ (CCW) software v2.0. This software leverages proven Rockwell Automation and Microsoft® 

Visual Studio® technologies for drive configuration and programming. CCW software can be downloaded for free from 

rok.auto/

ccw

.

- DriveTools™ SP (v4.01 or higher is required with a PowerFlex DC drive specific software patch. The patch can be downloaded from 

rok.auto/pcdc

. A suite of software tools that provide an intuitive way to program, troubleshoot, and maintain Allen-Bradley drives, 

including the PowerFlex DC Drive Startup Wizard.

• Internal communications allow you to integrate the drive and/or field controller into the manufacturing process. Status indicators for 

all internal communication options are visible on the cover for easy setup and monitoring of drive communications. You can easily 

manage information from ‘shop floor to top floor’ and seamlessly integrate a complete system as you control, configure, and collect 

data.

The PowerFlex DC Field Controller

The PowerFlex DC Field Controller provides three-phase, four quadrant (reversing) DC motor or generator field control. The PowerFlex DC 

Field Controller can be used for standalone DC motor field control applications, or with a PowerFlex DC Digital drive or PowerFlex DC 

Standalone Regulator (SAR). A fiber-optic interface option module, or digital and analog I/O, provides transmission of the reference, 

feedback, and status signals between the drive or regulator and the field controller.

In the standalone mode, the PowerFlex DC Field Controller provides power to a DC motor field with a fixed reference by using fixed I/O. The 

PowerFlex DC Field Controller can also be used to supply various DC non-motor loads (highly inductive loads). These DC non-motor loads 

include galvanic applications, electromagnets, synchronous motor excitation circuits, and others.

A PowerFlex DC field controller is a cost-effective way to modernize DC motor controls while using/re-purposing existing equipment.

Controller Features

•

Programming flexibility

 allows parameters to be linked within the device.

•

Field-flashable firmware

 through DPI interface.

•

Reversing field supply

 standard on all frames.

•

Control non-motor inductive loads

, such as electromagnets

Summary of Contents for Allen-Bradley PowerFlex 23PFC

Page 1: ...anation 9 PowerFlex DC Field Controller Product Selection 9 Factory installed Options 10 User installed Options 10 Isolation Transformers 12 Installation Considerations 21 Typical Power Wiring Diagrams 24 PowerFlex DC Drives Terminal Block Locations 30 PowerFlex DC Drives and Field Controller Circuit Protection 48 Mounting 61 Approximate Dimensions PowerFlex DC Drives 62 Approximate Dimensions and...

Page 2: ...r 230V AC Input Drives 14 Updated Contactor Catalog Numbers from 100 D to 100E for 460V AC Input Drives 14 Updated Contactor Catalog Numbers from 100 D to 100E for 575V AC Input Drives 15 Updated Contactor Catalog Numbers from 100 D to 100E for 690V AC Input Drives 15 Updated Contactor Catalog Numbers from 100 D to 100E for 200V AC Field Controllers 16 Updated Contactor Catalog Numbers from 100 D ...

Page 3: ... capability Optional I O and feedback modules are available and are sold separately from the standard hardware offering For more information see I O Option Kits and Feedback Option Kit only for PowerFlex DC drives on page 10 Drive Features Fast acting Current Limit and Voltage Regulation result in maximum accelerate decel without tripping High speed analog inputs improve drive response to torque o...

Page 4: ...s Status indicators for all internal communication options are visible on the cover for easy setup and monitoring of drive communications You can easily manage information from shop floor to top floor and seamlessly integrate a complete system as you control configure and collect data The PowerFlex DC Field Controller The PowerFlex DC Field Controller provides three phase four quadrant reversing D...

Page 5: ...n through the network scanner Adapter Routing Plug personal computer into one drive and talk to all other Allen Bradley drives on same network without being routed through network scanner Access to 100 of all parameters over the network Autobaud capability makes initial connections less problematic Change of State significantly reduces network traffic by configuring control messages to be sent onl...

Page 6: ...5 18 5 93 052 30 22 52 1K0 800 597 1080 110 30 22 110 073 40 30 73 14 1K2 900 671 1215 146 40 30 146 B 20 086 50 37 86 1K3 1000 746 1350 180 50 37 180 100 60 45 100 1K6 1250 932 1668 218 60 45 218 129 75 56 129 265 75 56 265 167 100 75 167 B 20 f4 360 100 75 360 207 125 93 207 690V 60 Hz Input 434 125 93 434 250 150 112 250 Code Hp kW Armature A Frame Field Amps 521 150 112 521 C 330 200 149 330 4...

Page 7: ... D 224 300 1050 20P41AB1K0RA0NNN 380 480V AC Three Phase Drives Drive Output Rating 460V AC Input Non regenerative Drives Regenerative Drives Frame Size Normal Duty kW Normal Duty Hp Amps Cat No Cat No 1 5 2 4 1 20P21AD4P1RA0NNN 20P41AD4P1RA0NNN A 2 2 3 6 20P21AD6P0RA0NNN 20P41AD6P0RA0NNN 3 7 5 10 20P21AD010RA0NNN 20P41AD010RA0NNN 5 5 7 5 14 20P21AD014RA0NNN 20P41AD014RA0NNN 7 5 10 19 20P21AD019RA...

Page 8: ...0P41AE1K2RA0NNN 746 1000 1350 20P21AE1K3RA0NNN 20P41AE1K3RA0NNN 932 1250 1688 20P21AE1K6RA0NNN 20P41AE1K6RA0NNN 690V AC Three Phase Drives Drive Output Rating 460V AC Input Non regenerative Drives Cat No Regenerative Drives Cat No Frame Size Normal Duty kW Normal Duty Hp Amps 298 400 452 20P21AF452RA0NNN 20P41AF452RA0NNN C 373 500 565 20P21AF565RA0NNN 20P41AF565RA0NNN 447 600 678 20P21AF678RA0NNN ...

Page 9: ...escription Code Description Code Description 23PFC PowerFlex DC field controller B 60 200V AC 10 3 017 17 D 230 500V AC 10 3 060 60 120 120 245 245 365 365 570 570 IP20 NEMA UL Type Open 60 200V AC Three Phase 50 60 Hz Input V AC DC Output amps Cat No Frame Size 60 200 17 23PFCB017 A 60 23PFCB060 120 23PFCB120 245 23PFCB245 B 365 23PFCB365 570 23PFCB570 IP20 NEMA UL Type Open 230 500V AC Three Pha...

Page 10: ...C6S 2 Human Interface Module Accessories Description Cat No Bezel kit for LCD HIMs NEMA UL Type 1 1 1 Includes a 1202 C30 interface cable 3 m for connection to drive 20 HIM B1 PowerFlex HIM interface cable 1 m 39 in 2 2 Required only when HIM is used as a handheld or remote 20 HIM H10 Cable kit male female 3 0 33 m 1 1 ft 1 m 3 3 ft 3 m 9 8 ft 9 m 29 5 ft 3 Required in addition to 20 HIM H10 for d...

Page 11: ...0 COMM S External communications kit power supply 20 XCOMM AC PS1 External DPI communications kit 20 XCOMM DC BASE External DPI I O option board 1 1 For use only with external DPI communications kits 20 XCOMM DC BASE 20 XCOMM IO OPT1 USB converter 2 2 Includes 2 m USB 20 HIM H10 and 22 HIM H10 cables 1203 USB Personal Computer Programming Software Description Cat No Connected Components Workbench ...

Page 12: ...1321 3TW020 BA 1321 3TW020 BB 575 1321 3TW020 CA 1321 3TW020 CB 27 15 20 230 1321 3TW027 AA 1321 3TW027 AB 460 1321 3TW027 BA 1321 3TW027 BB 575 1321 3TW027 CA 1321 3TW027 CB 34 18 5 25 230 1321 3TW034 AA 1321 3TW034 AB 460 1321 3TW034 BA 1321 3TW034 BB 575 1321 3TW034 CA 1321 3TW034 CB 40 22 30 230 1321 3TW040 AA 1321 3TW040 AB 460 1321 3TW040 BA 1321 3TW040 BB 575 1321 3TW040 CA 1321 3TW040 CB 5...

Page 13: ...AC 460 1321 3TH550 BB 1321 3TH550 BC 575 1321 3TH550 CB 1321 3TH550 CC 660 448 600 230 1321 3TH660 AB 1321 3TH660 AC 460 1321 3TH660 BB 1321 3TH660 BC 575 1321 3TH660 CB 1321 3TH660 CC 770 522 700 230 1321 3TH770 AB 1321 3TH770 AC 460 1321 3TH770 BB 1321 3TH770 BC 575 1321 3TH770 CB 1321 3TH770 CC 880 597 800 230 1321 3TH880 AB 1321 3TH880 AC 460 1321 3TH880 BB 1321 3TH880 BC 575 1321 3TH880 CB 13...

Page 14: ...218 178 60 1321 3RB250 A 45 56 60 75 100 E190 11 2 265 265 217 75 1321 3RB250 A 100 E265 11 2 360 360 294 100 1321 3RB320 A 75 100 100 E305 11 2 434 434 355 125 1321 3RB400 A 93 125 100 E370 11 2 C 521 521 426 150 1321 3R500 A 112 150 100 E460 11 2 700 700 572 200 1321 3R600 A 149 200 100 E580 11 2 D 875 875 715 250 1321 3R750 A 186 250 100 E750 11 2 1K0 1050 858 300 1321 3R850 A 224 300 100 E860 ...

Page 15: ... 6 200 1321 3RB250 B 149 200 100 E305 11 2 405 405 330 9 300 1321 3RB320 B 224 300 100 E370 11 2 C 540 540 441 2 400 1321 3R500 B 298 400 100 E460 11 2 675 675 551 5 500 1321 3R600 B 373 500 100 E580 11 2 D 810 810 661 8 600 1321 3R750 B 447 600 100 E750 11 2 1K0 1080 882 4 800 1321 3R1000 B 597 800 100 E1060 11 2 1K2 1215 992 7 900 1321 3R1000 B 671 900 100 E1060 11 2 1K3 1350 1103 0 1000 2 x 132...

Page 16: ... with built in terminal lugs add the letter L to the end of the catalog number example 100 E116 11L 2 The catalog number as listed is incomplete See IEC Contactor Specifications Technical Data publication 100 TD013 to select coil voltage and optional PLC interface terminals B 23PFCB245 245 208 1321 3RB250 A 45 56 100 E265 11 2 23PFCB365 365 310 1321 3RB400 A 93 100 E370 11 2 23PFCB570 570 485 1321...

Page 17: ...nput Drives Frame Drive Current Rating Code DC Amps AC Line Amps Hp Dynamic Brake Resistor Kit Cat No Armature Voltage V Total dB Resistance ohms DC Loop Contactor Cat No 1 1 Coil voltage 115V AC 50 60Hz DC Contactor Crimp Lugs Cat No 2 2 For more information see DC Contactor Crimp Lug Kit Specifications on page 19 Drive without Dynamic Brake Drive with Dynamic Brake A 7P0 7 5 7 1 5 1370 DBL62 240...

Page 18: ... 1370 NC110 1370 DC110 1370 LG92 086 86 70 3 50 1370 DBH73 4 100 100 81 7 60 1370 DBH74 4 1370 LG110 129 129 105 4 75 1370 DBH75 3 1370 NC180 1370 DC180 1370 LG140 B 167 167 136 4 100 1370 DBH76 2 1 1370 LG180 207 207 169 1 125 1370 DBH77 1370 NC280 1370 DC280 1370 LG228 250 250 204 3 150 1370 DBH78 1 5 1370 DC280 1370 LG268 330 330 269 6 200 1370 DBH79 1 05 ABB_EHDB360C2P 1L2S ABB_EHDB360C 1L22SS...

Page 19: ...62 Dynamic Braking If the load inertia is larger than the motor inertia calculations must be made to determine correct conductor sizing and dB resistor wattage per NEMA Standard ICS 3 302 62 ArmatureConductor Crimp Lug Hole Size dB Conductor Crimp Lug Hole Size Lug Kit Catalog Number 4 1 35 56 8 8 10 10 1370 LG40 45 52 6 1370 LG52 55 4 1370 LG56 60 86 110 2 6 0 25 in 0 25 in 1370 LG92 100 110 1 0 ...

Page 20: ... w No Dynamic Brake Drive w Dynamic Brake C 452 452 369 400 700 1 03 SIEMENS MFG_14 193 101 58 2 Qty 2 SIEMENS MFG_14 193 101 58 2 Qty 1 3 3 Wire and lug size dependent on enclosure dimensions and local codes 565 565 462 500 0 826 D 678 678 554 600 0 688 791 791 646 700 0 590 904 904 739 800 0 516 1K0 1017 831 900 0 459 1K1 1130 923 1000 0 413 1K2 1243 1016 1100 0 375 1K4 1413 1154 1250 0 330 CUTL...

Page 21: ...features to help simplify installation Electronic motor overload protection increases motor life There are many other factors that must be considered for optimal performance in any given application This block diagram highlights the primary installation considerations Input Fuses See page 48 Input Power Conditioning See page 12 LCD HIM See page 10 Motor Overload Protection See page 41 DC Motor DC ...

Page 22: ...rmance in any given application PowerFlex DC Drives Power Wiring AC Input Voltages PowerFlex DC drives are rated for the following AC input voltages 50 60 Hz 5 Mains Circuit Terminals U V W 230V 10 3Ph 400V 10 3Ph 440V 10 3Ph 460V 10 3Ph 480V 10 3Ph 575V 10 3Ph 690V 10 3Ph STS PORT MOD NET A NET B Input Fuses See page 51 Input Power Conditioning See page 12 LCD HIM See page 10 DC Motor Field OR In...

Page 23: ...ust be placed between terminals SA SB when 115V AC input power is used for the control circuit See Frame B Drives SA SB Terminal Block Location on page 37 and Frame C Drives SA SB Terminal Block Location on page 37 for terminal block locations Armature Circuit AC Input Voltage DC Output Armature Voltage Terminals C D Terminals U V W Two Quadrant Drive Four Quadrant Drive 230V 10 3Ph 260V 240V 400V...

Page 24: ... to an AC input line reactor It is the same as the rated armature voltage suggested for the connected load Typical Power Wiring Diagrams The following diagrams represent recommended power wiring configurations for standard PowerFlex DC drive installations IMPORTANT For only frame B field controllers a jumper must be placed between terminals SA SB on the switching power supply circuit board for the...

Page 25: ...S1 3 FS1 3 FU1 FV1 Field Power Terminal Block Control Power Relay Outputs Terminal Block A1 A2 Armature Volt Fdbk Term Blk 7 1A1 1A2 Line Reactor 2 Isolation Transformer 2 Lockable Installation Disconnect SB 1 SA 1 PE Safety Ground AC Input Voltage 460 VAC Max or 230 VAC Min 11 EMC Filter if used K1 14 K1 14 K1 14 Fan Power Terminal Block Series B and C Frame D Drives Only 10 400 460V AC Input Sou...

Page 26: ... SA 1 M Aux N O Relay M1 DC Contactor A1 A2 13 14 L1 L2 A1 T1 T2 A2 FS2 6 FS2 6 PE AC Input Voltage 460 VAC Max or 230 VAC Min 11 115V or 230V AC Input Source 1 12 3 Phase AC line L1 L2 L3 Line Reactor 2 Isolation Transformer 2 Lockable Installation Disconnect Safety Ground EMC Filter if used K1 14 K1 14 K1 14 Fan Power Terminal Block Series B and C Frame D Drives Only 10 400 460V AC Input Source ...

Page 27: ...Line Reactor 2 SB 1 SA 1 Aux 13 14 L1 L2 L3 A1 T1 T2 T3 A2 M A1 A2 FS2 6 FS2 6 DB Res 8 FS1 3 Isolation Transformer 2 Safety Ground PE AC Input Voltage 460 VAC Max or 230 VAC Min 11 3 Phase AC line L1 L2 L3 Lockable Installation Disconnect 115V or 230V AC Input Source 1 12 EMC Filter if used K1 14 K1 14 K1 14 Fan Power Terminal Block Series B and C Frame D Drives Only 10 400 460V AC Input Source 1...

Page 28: ...ives armature output fuses are required the customer must purchase For two quadrant frame A and B drives armature output fuses are recommended the customer must purchase For fuse recommendations see PowerFlex DC Drives and Field Controller Circuit Protection on page 48 7 When you use an AC input contactor armature voltage feedback is not required 8 The Enable input must be removed to perform a dyn...

Page 29: ...V2 U2 35 6 U V W L1 L2 L3 13 14 L1 L2 L3 A1 T1 T2 T3 A2 FS1 3 FS1 3 FS1 3 Control Power Relay Outputs Terminal Block Lockable Installation Disconnect Isolation Transformer 2 Line Reactor 3 EMC Filter if used SB 1 SA 1 PE Safety Ground K1 7 K1 7 K1 7 Control Board P S 24V on I O TB2 N O Relay M1 AC Contactor 3 Phase AC Line 115V or 230V AC Input Source 1 12 Voltage Clamp PE IMPORTANT An AC input co...

Page 30: ...ontrollers For fuse recommendations see Field Controller Frames A and B AC Input Line Fuses on page 51 4 Par 140 Digital In8 Sel set to 31 Contactor 5 If the 24V internal power supply is used terminal 18 24V common must be jumpered to terminal 35 digital input common 6 Par 1391 ContactorControl 1 AC Cntctr and Par 1392 Relay Out 1 Sel 25 Contactor Important Terminals 35 and 36 are on the Control P...

Page 31: ...n 230V 460V 575V 690V A 7P0 055 4P1 052 U V W C D PE See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 5 6 53 073 110 073 129 Terminal Block 12 106 B All All U V W C D 10 25 221 PE 8 15 132 75 C U V W C D 10 25 221 PE 8 15 132 75 D All All U V W C D PE 12 45 398 2 IMPORTANT Certain frame D drives require the use of a terminal adapter kit for t...

Page 32: ...can be used with any version of firmware Frame A Armature Voltage Feedback Circuit Terminal Block Location IMPORTANT By default these terminals are jumpered 1A1 to A1 and 1A2 to A2 If these terminals are not wired to the motor terminals the jumpers must be installed Armature Voltage Feedback Terminals Terminal Description 1A1 Jumpered to A1 when internal armature voltage feedback is used Not used ...

Page 33: ...age Feedback Circuit Terminal Block Location Frame D Armature Voltage Feedback Circuit Terminal Block Location Top of Drive Shown with terminals jumpered for internal armature voltage feedback 1A1 C A1 1A2 C A2 1A1 C A1 1A2 C A2 Bottom of Drive Shown with terminals jumpered for internal armature voltage feedback Bottom of Drive Left Side Shown with terminals jumpered for internal armature voltage ...

Page 34: ...0 Hp 240V Armature 17 2 A 240V Field 2 0 A motor a The field control transformer must have a 230V primary a 460V secondary and be single phase 60 Hz b kVA 2 A x 460VAC x 1 5 1 38 kVA 1 5 kVA is closest In addition the following configuration must be completed in the PowerFlex DC drive c Control board DIP switch S14 must be set to select a value of 2 A d Parameter 374 Drv Fld Brdg Cur must be progr...

Page 35: ...cations Drive Current Rating Code 1 1 See PowerFlex DC Drive Catalog Number Explanation on page 6 positions 8 9 and 10 for corresponding drive Hp rating armature Amp rating and field Amp rating Terminals Wire Size 2 2 For more information see Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Tightening Torque N m lb in 230V 460V 575V 690V 875 830 ...

Page 36: ...ves and Field Controllers on page 37 and Frame C SA SB Terminal Block Location only on PowerFlex DC Drives on page 37 for terminal block locations Frames A and B Control Circuit Terminal Block Location on all PowerFlex DC Drives and Field Controllers Frame C Control Circuit Terminal Block Location only on PowerFlex DC Drives Frame D Control Circuit Terminal Block Location only on PowerFlex DC Driv...

Page 37: ...and Type 1 1 For more information see Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Tightening Torque N m lb in Flexible mm2 Multicore mm2 AWG U2 V2 0 14 1 5 0 14 2 5 26 14 0 5 4 4 PE 2 5 10 2 5 10 12 8 2 0 18 0 Top of drive SA SB terminals Front of drive Switching Power Supply Board on the back of the Control EMI shield SA SB terminals Contro...

Page 38: ...rcuit and the inrush current of the fan Size the circuit breaker to help protect the wiring from the circuit breaker connections to terminals U3 and V3 and not spurious trip or blow from the inrush current If fuses are used they must be rated for either 230V AC 2 0 amps slow blow Frame C Heat Sink Cooling Fan Terminal Block Locations Frame C Heat Sink Cooling Fans Terminal Designations Terminal De...

Page 39: ...slow blow A normally closed N C contact wired to terminals 31 and 32 of the fan terminal block can be connected to an external device to provide indication of a fan supply failure or can be wired to drive digital input terminals that are configured for 14 Aux Fault via Pars 133 144 Frame D Series B and C Heat Sink Cooling Fan Terminal Block Location IMPORTANT When connecting the fan power wiring v...

Page 40: ...or 64 Invert Flt via Pars 133 144 Frame C Internal Armature Fuse Signal Terminal Block Location Frame D Internal Armature Fuse Signal Terminal Block Location Armature Fuse Signal Terminal Designations Terminal Description Maximum Voltage Maximum Current 81 Internal armature fuse intervention signal 250V AC 1 A 82 Armature Fuse Signal Wire Size and Terminal Specifications Terminals Wire Size and Ty...

Page 41: ... fitted in the load can be connected directly to the drive via terminals 78 and 79 In this case the 1 kΩ resistor is not required between terminals 78 and 79 Thermal Switches Klixon in the Motor Windings Klixon type temperature dependent contacts can disconnect the drive from the load via an external control or can be configured as an external fault using a digital input on drive They can also be ...

Page 42: ...hermal Switch Terminals Signal Type Terminals Wire Size and Type 1 1 For more information see Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Tightening Torque N m lb in Flexible mm2 Multicore mm2 AWG Relay Outputs 35 36 75 76 0 140 1 500 0 140 2 500 26 14 0 5 4 4 Thermistor and Thermal Switches 78 79 230V 460V AC Input Frame C 575V 690V AC Inpu...

Page 43: ...20P UM001 for more information All I O terminal blocks are on the control board I O Terminal Block Locations I O Terminal Block 1 Designations No Signal Description Factory Default Related Parameter DC Drive Field Controller 1 Analog Input 1 Isolated 1 bipolar differential 10V 0 20 mA or 4 20 mA Important 0 20 mA or 4 20 mA operation requires that switch S9 S10 and S11 on the Control board be in t...

Page 44: ...Volt Fdbk 66 Anlg Out1 Sel 22 Analog Output 1 23 Analog Output 2 13 Motor Curr 13 Output Curr 67 Anlg Out2 Sel 24 Analog Output 2 25 Digital Output Common 26 Digital Output 1 Max 30V Max 50 mA 5 Ready 145 Digital Out1 Sel 27 Digital Output 2 9 Fault 146 Digital Out2 Sel 28 Digital Output 3 2 Spd Thresh 2 Vlt Thresh 147 Digital Out3 Sel 29 Digital Output 4 4 CurrentLimit 148 Digital Out4 Sel 30 Dig...

Page 45: ... Wire Size and Type 1 1 For more information see Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Tightening Torque N m lb in Flexible mm2 Multicore mm2 AWG Analog and Digital I O TB1 4 1 40 0 140 1 500 0 140 1 500 26 16 0 4 3 5 Digital Encoder Terminal Designations Terminal Block Label Signal Description A Encoder A Single ended or quadrature A ...

Page 46: ...on the drive Control EMI Shield See Digital Encoder Terminal Block Location on page 45 External Power Source Sample Encoder Signal Wiring Encoder Signal Connection Example Single Ended Dual Channel Differential Dual Channel Common 5 12 15V DC 200 mA A A B B Z Z COM V to Shield 1 Common External Power Supply to Shield 1 A A B B Z Z COM V B B NOT A NOT A Z Z NOT Supply Common A A B B Z Z COM V to Sh...

Page 47: ...hen the resolver feedback module is installed in the drive ATTENTION The drive can overspeed if DIP switch S4 is set incorrectly or the tachometer is wired incorrectly Failure to do so could result in damage to or destruction of the equipment DC Analog Tachometer Terminal Designations No Signal Description Negative input A Not Used B C Positive input Feedback polarity is determined during the star...

Page 48: ...Current Rating Code DC Amps AC Line Amps Bussmann Mersen Ferrule FWP Type North American FWP Type Ferrule A70QS Type North American A70P A70QS Type A 7P0 7 5 7 FWP 10A14F FWP 10B A70QS10 14F A70P10 4 9P0 9 7 4 FWP 15A14F FWP 15B A70QS16 14F A70P15 4 012 12 9 8 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 020 20 16 FWP 25A14F FWP 25B A70QS25 14F A70P25 4 029 29 24 FWP 40A22F FWP 40B A70QS40 22F A70QS40 ...

Page 49: ... 22F A70QS40 4 035 35 28 6 FWP 63A22F FWP 60B A70QS63 22F A70QS60 4 045 45 36 8 FWP 80A22F FWP 80B A70QS80 22F A70QS80 4 052 52 42 5 FWP 80A22F FWP 80B A70QS80 22F A70QS80 4 073 73 59 6 FWP 100A A70QS100 4K 086 86 70 3 FWP 150A A70QS150 4K 100 100 81 7 FWP 175A A70QS175 4K 129 129 105 4 FWP 175A A70QS175 4K B 167 167 136 4 FWP 300A A70QS300 4 207 207 169 1 FWP 350A A70QS350 4 250 250 204 3 FWP 400...

Page 50: ...093 93 76 FWP 200A A70QS200 4K 110 110 90 FWP 225A A70QS250 4 B 146 146 119 FWP 300A A70QS300 4 180 180 147 FWP 350A A70QS350 4 218 218 178 FWP 450A A70QS450 4 265 265 217 FWP 600A A70QS600 4K 360 360 294 FWP 700A A70QS700 4 434 434 355 FWP 900A A70P900 4 460V AC Input Drives Frame Drive Current Rating Code DC Amps AC Line Amps Bussmann Mersen Ferrule FWP Type North American FWP Type Ferrule A70QS...

Page 51: ...rent A Bussmann Mersen North American FWP Type North American A70P A70QS Type B 067 67 5 55 1 FWP 125A A70QS125 4K 101 101 3 82 7 FWP 200A A70QS200 4K 135 135 110 3 FWP 250A A70QS250 4 270 270 220 6 FWP 600A A70QS600 4K 405 405 330 9 FWP 800A A70QS800 4 Cat No Frame Size DC Amps AC Line Amps Bussman Mersen Ferrule FWP Type North American FWP Type Ferrule A70QS Type North American A70P A70QS Type 2...

Page 52: ...ntity Bussmann Mersen SIBA A 4P1 10 6 x 32 mm 2 FWH 016A6F E085449 70 125 40 16 6P0 010 014 019 027 035 045 052 073 14 086 100 129 B 167 20 10 x 38 mm 2 FWC 25A10F A60Q25 2 60 033 05 25 207 250 330 412 575V AC Input Drives Frame Drive Current Rating Code Field Amps Type Quantity Bussmann Mersen SIBA B 067 20 10 x 38 mm 2 FWC 25A10F A60Q25 2 60 033 05 25 101 135 270 405 Bottom View of Drive without...

Page 53: ...ed with the drive See Fuse Code FS3 in PowerFlex DC Drive Frame C and D Fuse Information on page 53 Also see PowerFlex DC Frame C and D Drives Field Circuit Fuse Locations on page 54 and Fuses for Regenerative Frame C and D Drives on page 55 for locations 230V AC Input Drives Frame Drive Current Rating Code Field Amps Type Qty Bussmann Mersen SIBA C 521 20 10 x 38 mm 2 FWC 25A10F A60Q25 2 6003305 ...

Page 54: ...5V AC Input Drives Frame Drive Current Rating Code Field Amps Type Qty Bussmann Mersen SIBA C 540 20 10 x 38 mm 2 FWC 25A10F A60Q25 2 6003305 25 675 A60Q25 8 D 810 40 22 x 58 mm FWP 50A22F A70QS50 22F 5014006 50 1K0 1K2 1K3 1K6 690V AC Input Drives Frame Drive Current Rating Code Field Amps Type Qty Bussmann Mersen SIBA C 452 20 10 x 38 mm 2 FWC 25A10F A60Q25 2 6003305 25 565 A60Q25 8 D 678 40 22 ...

Page 55: ... V1 5 BS 20 671 32 800 switch 28 001 04 Leg Fuses 460V AC Input Frame D Drives Frame Drive Current Rating Code DC Amps AC Line Amps Qty Bussmann Mersen SIBA Square Body DIN 43653 Stud Mount D 830 830 678 1 6 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 996 996 813 7 170M6264 switch 170H0069 Z300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K1 1162 ...

Page 56: ...645 170M6246 switch 170H0069 J300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 904 904 738 170M6247 switch 170H0069 K300573 switch MS 3V 1 5 UR 20 735 32 900 switch 28 001 04 1K0 1017 830 170M6248 switch 170H0069 L300574 switch MS 3V 1 5 UR 20 735 32 1000 switch 28 001 04 1K1 1130 922 12 170M6244 switch 170H0069 G300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 1K2 1243 1014 170M...

Page 57: ...000 switch 28 001 04 Leg Fuses 460V AC Input Frame D Drives Frame Drive Current Rating Code DC Amps AC Line Amps Qty Bussmann Mersen SIBA Square Body DIN 43653 Stud Mount D 830 830 678 1 6 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 996 996 813 7 170M6264 switch 170H0069 Z300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K1 1162 949 4 170M6265 swit...

Page 58: ...8 001 04 791 791 645 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 904 904 738 170M6263 switch 170H0069 Y300263 switch MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 1K0 1017 830 170M6264 switch 170H0069 Z300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K1 1130 922 170M6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 1K2...

Page 59: ...C Drives and Field Controllers IMPORTANT Before you order and install fuses verify the circuit board revision Frame Circuit Board ID Revision Designation Fuse 5 x 20 mm A SW1 31 H and below F1 1 A 250V slow SW1 31 I and above 2 5 A 250V slow B SW2 32 H and below 3 15 A 250V fast F2 2 5 A 250V slow SW2 32 I and above F1 F2 C 1 1 These fuses apply only to PowerFlex DC drives SW3 32 H and below F1 3 ...

Page 60: ...e D Switching Power Supply Circuit Board Fuse Location only on PowerFlex DC Drives Fuses are on the switching power supply circuit board SW 2 on the back of the control EMI shield which holds the control board F1 3 15 A fuse Board Rev H and below only F2 2 5 A fuse Board Rev H and below only The switching power supply circuit board is on the Control EMI shield Switching power supply fuse holder ...

Page 61: ... use primarily to provide a degree of protection against contact with enclosed equipment These enclosures offer no protection against airborne contaminants Minimum Mounting Clearances Minimum clearance requirements shown here are intended to be from device to device Other objects can occupy this space however reduced airflow can cause protection circuits to fault the drive The device must be mount...

Page 62: ...ex DC Drives Frame A Dimensions Frame A Weights mm in A B C A1 A2 B1 267 10 5 359 14 0 287 11 3 7 0 3 250 9 8 275 10 8 Drive w ND Rating Code Weight kg lb 230V 460V Drive Drive and Packaging 7P0 4P1 11 24 25 13 28 7 9P0 6P0 012 010 020 014 019 029 027 038 035 11 5 25 4 13 5 29 8 055 045 052 073 073 12 26 5 14 30 9 093 086 110 100 129 B A2 C B1 A1 A ...

Page 63: ... 20P21AD412 20P21AE405 20P41AB360 20P41AB434 20P41AD330 20P41AD412 and 20P41AE405 311 12 2 275 10 8 16 5 0 65 7 0 3 388 15 3 375 14 8 350 13 8 380 15 0 Drive w ND Rating Code Weight kg lb 230V 460V 575V Drive Drive and Packaging 146 167 067 25 5 56 2 27 5 60 6 180 207 101 218 135 265 250 270 29 5 65 0 31 5 69 5 360 330 405 32 70 5 34 75 434 412 A A1 B1 C B A2 A3 45 2 1 8 98 5 3 9 53 1 2 1 53 1 2 1...

Page 64: ...15 7 200 7 9 55 2 2 56 2 2 10 5 0 4 416 16 4 Drive w ND Rating Code Weight kg lb Regenerative Drives Non regenerative Drives 230V 460V 575V 690V Drive Drive and Packaging Drive Drive and Packaging 495 61 134 5 83 183 0 57 125 7 79 174 2 521 667 65 143 3 87 191 8 62 136 7 84 185 2 700 540 452 72 158 7 94 207 2 68 150 0 90 198 4 675 565 B1 B2 B3 A A1 C B B4 B5 310 0 12 2 155 0 6 1 113 0 4 5 28 0 1 1...

Page 65: ...2 5 10 0 134 5 3 437 5 17 2 22 6 0 9 44 5 1 8 44 5 1 8 269 5 10 6 100 4 0 27 8 1 1 44 5 1 8 704 27 7 174 6 9 358 14 1 544 21 4 60 2 4 454 5 18 0 100 4 0 30 1 2 25 1 0 44 5 1 8 146 5 7 60 2 4 25 1 0 44 5 1 8 30 1 2 PE C D PE C D Dimensions are shown in mm and in Dimensions of terminals U V and W are the same 134 mm 5 3 in C and D terminals are installed on 460V AC input 800 Hp and 900 Hp 575V AC in...

Page 66: ...tinued Frame D Dimensions Left Side and Back Views 215 225 8 5 103 25 4 1 1435 max 56 5 129 5 1 129 5 1 Lifting Flange 227 5 9 0 157 5 6 2 1230 48 4 16 0 6 10 0 4 10 5 0 4 127 5 0 531 21 0 541 21 3 94 3 7 127 5 0 127 5 0 127 5 0 Mounting Holes 5 Ø 23 0 9 Mounting Slots 5 10 5 0 4 127 5 0 127 5 0 127 5 0 127 5 0 94 3 7 94 3 7 94 3 7 Dimensions are shown in mm and in ...

Page 67: ...45 3 280 617 3 152 335 1 230 507 1 996 1K1 215 474 0 293 646 0 165 363 8 243 535 7 1K3 1K4 Drive w ND Rating Code Weight kg lb Regenerative Drives Non regenerative Drives Drive Drive and Packaging Drive Drive and Packaging 810 198 436 5 276 608 5 148 326 3 226 498 2 1K0 1K2 215 474 0 293 646 0 165 363 8 243 535 7 1K3 222 489 4 300 661 4 172 379 2 250 551 2 1K6 241 531 3 319 703 3 191 421 1 269 593...

Page 68: ...s and Weights PowerFlex DC Field Controllers Frame A Dimensions Frame A Weights mm in A B C A1 A2 B1 267 10 5 359 14 0 287 11 3 7 0 3 250 9 8 275 10 8 Cat No Weight kg lb Drive Drive and Packaging 23PFCB017 and23PFCD017 10 8 23 8 12 8 28 2 23PFCB060 and 23PFCD060 11 3 24 9 13 3 29 3 23PFCB120 and 23PFCD120 11 8 26 0 13 8 30 4 A B A2 B1 C A1 ...

Page 69: ...2 1 1 Only frame B drive catalog numbers 23PFCB570 and 23PFCD570 311 12 2 275 10 8 16 5 0 65 7 0 3 388 15 3 375 14 8 350 13 8 380 15 0 Cat No Weight kg lb Drive Drive and Packaging 23PFCB245 and 23PFCD245 25 3 55 8 27 3 60 2 23PFCB365 and 23PFCD365 29 3 64 6 31 3 69 0 23PFCB570 and 23PFCD570 31 8 70 1 33 8 74 5 A A1 B1 C B A2 A3 45 2 1 8 98 5 3 9 53 1 2 1 53 1 2 1 48 5 1 9 147 0 5 8 48 5 1 9 200 1...

Page 70: ...red by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Hardware Overcurrent Trip Programmable 0 250 of rated current 175 default Based on armature circuit fusing Line transients Up to 2000 volts peak per IEC 6100 4 5 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds m...

Page 71: ...C 460V AC 500V DC 480V AC 600V DC 575V AC 720V DC 690V AC Output Horsepower Cont 1 5 300 Hp 230V AC 2 900 Hp 460V AC 50 1250 Hp 575V AC 400 1400 Hp 690V AC Output Current 7 1050 A 230V AC 4 1 1494 A 400V AC 67 5 1688 A 575V AC 452 1582 A 690V AC Drive Overload Capability 100 rated continuous current 150 rated current for 1 minute then fault 200 rated current for 3 seconds then fault Motor Overload...

Page 72: ... 2V switch S21 in ENC_5 position or 5 4 15 2V switch S21 in ENC_12 position Input Current 4 5 mA 6 8 10 9 mA each channel Quadrature 90 27 25 C Duty cycle 50 10 Source Sink capable Pulses Per Revolution 100 32770 Maximum Frequency 150 kHz Maximum Cable Length Shielded 150 m 0 75 mm2 125 m 0 5 mm2 55 m 0 22 mm2 Resolver The PowerFlex DC Drive is not CE certified when the resolver feedback option mo...

Page 73: ...Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Environment 1 1 Field controllers must be installed in a Pollution Degree 2 environment 2 115V AC input control power requires a jumper between terminals SA and SB for frame B field controllers only For more information see PowerFlex DC Drives and Field Controller Control Circuit Input Power on page 36 ...

Page 74: ...ts and any other loads that are connected to terminal 19 Outputs Analog Outputs Two standard configurable two additional configurable with the I O Expansion circuit board Sample rate 2 ms 10V 5 mA bipolar current is not bipolar Resolution 11 Bit sign Digital Outputs Four standard configurable four additional configurable with the I O Expansion circuit board 30V 50 mA Relay Outputs Two configurable...

Page 75: ...38 360 1693 720 m3 h 53 dB A 434 167 460 781 340 m3 h 48 dB A 207 939 250 1038 330 1248 412 1693 720 m3 h 53 dB A 067 575 400 340 m3 h 48 dB A 101 553 135 700 270 1038 405 1693 720 m3 h 53 dB A Drive Total Value for Fans 1 1 Fans on frames C drives must be powered by an external 230V AC 50 60 Hz power supply which is connected to terminals U3 and V3 Current Rating Code 2 2 See PowerFlex DC Drive C...

Page 76: ...0V AC 2 4 A 50 Hz and 3 3 A 60 Hz 2 400 m3 h 80 dB A Three phase 400V AC 50 Hz or 460V AC 60 Hz 1 15 A 50 Hz and 1 4 A 60 Hz 2 400 m3 h 400VAC 50 Hz 2 800 m3 h 460VAC 60 Hz 83 dB A 400VAC 50 Hz 2 000 m3 h 86 dB A 460VAC 60 Hz 2 000 m3 h Three phase 400V AC 50 Hz or 460V AC 60 Hz 1 25 A 50 Hz and 1 55 A 60 Hz 2 900 m3 h 400VAC 50 Hz 3 400 m3 h 460VAC 60 Hz 84 dB A 400VAC 50 Hz 90 dB A 460VAC 60 Hz ...

Page 77: ...symbols that are used throughout various parts of the world Guarding Against Electrostatic Damage publication 8000 4 5 2 Explains the causes of electrostatic damage ESD and how to guard against its effects Preventive Maintenance of Industrial Control and Drive System Equipment publication DRIVES TD001 Provides a recommended preventative maintenance checklist EtherNet IP Network Devices User Manual...

Page 78: ...rary Find installation instructions manuals brochures and technical data publications rok auto literature Product Compatibility and Download Center PCDC Download firmware associated files such as AOP EDS and DTM and access product release notes rok auto pcdc Rockwell Automation maintains current product environmental compliance information on its website at rok auto pec Allen Bradley Connected Com...

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