Rockwell Automation Allen-Bradley Guardmaster 442G-MABE1 User Manual Download Page 46 | Manualshive

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Rockwell Automation Publication 442G-UM002A-EN-P - December 2016

Chapter 4

Status and Troubleshooting

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Summary of Contents for Allen-Bradley Guardmaster 442G-MABE1

Page 1: ...Multifunctional Access Box with CIP Safety over EtherNet IP Catalog Numbers 442G MABH x 442G MABxB Ux x 442G MABE1 User Manual OriginalInstructions...

Page 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Page 3: ...or Integrated Safety Applications 21 Chapter3 Use the Multifunctional Access Box in an Integrated Safety Controller based System Set the Network IP Address 23 Set the IP Address with BOOTP DHCP Server...

Page 4: ...47 Operating Characteristics 47 Environmental 47 Physical Characteristics 47 AppendixB EtherNet IP I O Assemblies Input Assemblies 49 Output Assemblies 49 Tag Definitions 50 Right hand System 52 Left...

Page 5: ...literature library overview page To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Resource Description Allen B...

Page 6: ...6 Rockwell Automation Publication 442G UM002A EN P December 2016 Preface Notes...

Page 7: ...onitored during this process Starting commands that cause a dangerous machine function must become active only when the safety guard is closed and locked The guard locking module must not be unlocked...

Page 8: ...wer is removed from the solenoid Guard locking is activated when the guard is in the closed position and power is applied to the solenoid Guard locking is deactivated when voltage is removed from the...

Page 9: ...odule Figure 3 Locking Module with Control Cover Bus Module Escape Release optional Lock Module Mounting Plates Handle Assembly Power Connectors Status Indicators Ethernet Connectors Connector for Att...

Page 10: ...for mounting on a 45 mm 1 77 in profile An extended shaft is available 442G MABASHFT See installation instructions for instructions regarding mounting on smaller or larger profiles 3 mm 0 12 in Locki...

Page 11: ...52 and Figure 22 on page 53 442G MAB R B U R E0 J P4679 a b c d e a Lock Type R Power to Release L Power to Lock b R Guard door hinged on the right L Guard door hinged on the left c EO Illuminated ES...

Page 12: ...k the guard door using the manual release 1 Undo locking screw 2 Use a screwdriver to lift the locking arm actuate the guard door handle Figure 6 Auxiliary Manual Release IMPORTANT Themanualreleaseisn...

Page 13: ...nd the bolt retracted Note The minimum padlock diameter is 2 mm 0 08 in and the maximum diameter is 10 mm 0 39 in You can fit a maximum of three locks in an 8 mm 0 31 in diameter Figure 7 Bolt Locking...

Page 14: ...tions The Multifunctional Access Box with CIP Safety can be connected in any of the following three network topologies star linear or module level ring DLR 10 0 39 32 1 26 3 0 12 6 5 0 25 12 0 47 17 5...

Page 15: ...the embedded switching capability to form a daisy chain style network that has a beginning and an end Linear topology simplifies installation and reduces wiring and installation costs but a break in...

Page 16: ...network can support as many as 50 nodes A DLR network supports copper connections maximum of 100 m 328 ft fiber optic connections maximum of 2 km or a mix of copper and fiber ATTENTION TheMultifunctio...

Page 17: ...nalAccessBoxdoesnotcurrentlysupporttime sensitive applications based on CIP Sync including CIP Motion applications Do not use the access box in DLR topologies where other nodes are using CIP Sync or C...

Page 18: ...18 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 1 General Description Notes...

Page 19: ...interlocking module with guard locking and high coded RFID actuators according to EN ISO 14119 The module is certified for use in safety applications up to and including Performance Level PLe and Cate...

Page 20: ...ment must be performed on the machine in accordance with EN ISO 12100 Safety of machinery Basic concepts General principles for design Risk assessment and risk reduction EN ISO 13849 1 Safety of machi...

Page 21: ...zones from being reached by upper and lower limbs EN ISO 14120 General requirements for the design and construction of guards Safety Requirements for Integrated Safety Applications Safety application...

Page 22: ...22 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 2 Safety Concept Notes...

Page 23: ...are set to a valid number the module s IP address is 192 168 1 xxx where xxx is the decimal representation of the binary number set on the switches The subnet mask of the module is 255 255 255 0 and...

Page 24: ...terprise DHCP server exists a module can get an address from the enterprise server before the Rockwell Automation utility sees the module If necessary disconnect from the uplink to set the address and...

Page 25: ...OK The Request History panel displays the MAC IDs of modules that issue DHCP requests 5 Select the appropriate module 6 Click Add to Relation List The New Entry dialog box appears 7 Type an IP Address...

Page 26: ...Mode When the IP Address of the Module Is Known Use a BootP DHCP utility to Enable DHCP 1 Start the BootP DHCP Software 2 Under relation list add a new entry for the module Enter the MAC ID of the mo...

Page 27: ...ess Box in an Integrated Safety Controller based System Chapter 3 Figure 17 Enable DHCP 5 After power cycling the module it will resume sending DHCP requests 6 Use a DHCP server to set the IP address...

Page 28: ...nd begins sending DHCP requests again IMPORTANT If you do not select Disable BOOTP DHCP then on a power cycle the module clears the current IP configuration and begins sending DHCP requests again Dupl...

Page 29: ...ix 5000 version 20 and higher The profile can be downloaded from http www rockwellautomation com global support overview page Add Module to the I O Configuration Tree To add an access box to the I O c...

Page 30: ...nique name for the module 3 If desired type a description 4 If you are not using network address translation NAT type the IP address of the module in the IP Address field If you are using NAT follow t...

Page 31: ...icate that this module and the controller communicate through NAT modules 8 Type the actual module address If you configured the IP Address using the BOOTP DHCP this is the address you set on the modu...

Page 32: ...em Change the Module Definition On the General tab click Change to open the Module Definition dialog box and enter the following Series Major and minor revisions Electronic keying The catalog number i...

Page 33: ...Interval RPI and Configure Connection Reaction Time Limit CRTL IMPORTANT Both standard and safety rated signals are included in the CIP safety connection refer to Appendix B EtherNet IP I O Assemblies...

Page 34: ...tus tag must always have a value of 0 Monitor all connection status bits to verify that they are not changing to 1 intermittently due to timeouts Configuration Signature The multifunctional access box...

Page 35: ...he module is lost and the yellow yield in the project tree appears Reset ownership to re establish the connection by using this procedure 1 From the Module Properties dialog box choose the Safety tab...

Page 36: ...36 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller based System...

Page 37: ...ss Box in an Integrated Safety Controller based System Chapter 3 4 On the connection page notice that the module is faulted safety network number SNN not set module out of box 5 From the General tab c...

Page 38: ...ll Automation Publication 442G UM002A EN P December 2016 Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller based System 6 Select Yes to continue when the following warnin...

Page 39: ...442G UM002A EN P December 2016 39 Use the Multifunctional Access Box in an Integrated Safety Controller based System Chapter 3 7 The module status changes from Faulted to Running as shown in the lower...

Page 40: ...40 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller based System...

Page 41: ...wer Act 2 Lnk 2 Net Mod Pwr Lnk 1 Act 1 X1 X4 X3 X2 CoverforDIPswitches 3 6 1 2 5 1 2 3 4 4 3 6 1 2 5 1 2 3 4 4 n c DHCP IP Bit 7 IP Bit 6 IP Bit 5 IP Bit 4 IP Bit 3 IP Bit 2 IP Bit 1 IP Bit 0 OFF ON...

Page 42: ...shing Green Red flashing Red Red green flashing No network connection Network connection Time out Communication failed Network error Switch Designation Function Block 2 1 n c Reserved 2 DHCP OFF posit...

Page 43: ...rd is open module is ready to configure another handle assembly standby is active for only three minutes after power up Closed Inserted ON OFF ON ON OFF 1 Hz Handle configuration X X X OFF OFF OFF OFF...

Page 44: ...or both of the enabling switch contacts Replace the enabling switch if there are any signs of abuse or tampering Unlatch the fault bycycling output GeneralFaultUnlatch GeneralFaultUnlatch 2733 Door p...

Page 45: ...hin a specific time frame The pulse width must be between 10 ms 10 s If the pulse width is too short or too long the reset function is not executed Figure 20 Fault Reset Timing Multiple Faults It is h...

Page 46: ...46 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 4 Status and Troubleshooting Notes...

Page 47: ...CIP Safety Operating Characteristics Torque Settings maximum 1 N m 8 85 lb in lock module cover screws 6x 0 5 N m 4 42 lb in manual release locking screw 2 N m 17 70 lb in handle set screw handle and...

Page 48: ...48 Rockwell Automation Publication 442G UM002A EN P December 2016 Appendix A Specifications Notes...

Page 49: ...rved Safety 4 Enabling Switch EStop Safety 5 Guard Locked Guard Interlocked Reserved Reserved Guard Closed Standard 6 Switch 61 Switch 41 Standard 7 Switch 91 Switch 71 Standard 8 Standard 9 Cycle Thr...

Page 50: ...to DiagnosticActive EStop Safety BOOL EStop Button Status 1 E stop is in the active state E stop not pressed 0 E stop pressed safe state EStopFault Standard BOOL EStop Fault indicates an E stop specif...

Page 51: ...e operating mode of the access box 1 Run Mode 0 Not Run Mode Switch X Standard BOOL Switch X for momentary push button 1 Push Button Pressed 0 Push Button Released X 4 6 7 9 switch element designator...

Page 52: ...mation Publication 442G UM002A EN P December 2016 Appendix B EtherNet IP I O Assemblies Figure 21 Right hand System IN 24V DC OUT 24V DC LINK 1 LINK 2 Act 2 Lnk Act Net Mod Pwr 1 1 Lnk 2 S6 S4 S9 S0 S...

Page 53: ...ion Publication 442G UM002A EN P December 2016 53 EtherNet IP I O Assemblies Appendix B Figure 22 Left hand System IN 24V DC OUT 24V DC LINK 1 LINK 2 Act 2 Lnk Act Net Mod Pwr 1 1 Lnk 2 S6 S4 S9 S7 S5...

Page 54: ...54 Rockwell Automation Publication 442G UM002A EN P December 2016 Appendix B EtherNet IP I O Assemblies Notes...

Page 55: ...peration see Figure 23 Figure 23 Change Actuation Direction IMPORTANT It is only possible to perform this change when the bolt is not extended and an escape release is not yet mounted 1 Press door han...

Page 56: ...P December 2016 Appendix C Change Actuation Direction of Handle Assembly OPEN CLOSED 3 mm 9 10 10 Repositionthedoorhandleby90 in clockwise direction and fasten it again Tighten setscrew to 2 Nm 9 Loo...

Page 57: ...9 1 19 20 21 EN ISO 14119 19 21 EN ISO 13855 8 EN ISO 12100 21 EN ISO 13855 20 21 EN ISO 13857 20 21 EN ISO 14120 21 EN ISO 13854 20 Ethernet address 24 F failure rates 21 H help button 31 I I O confi...

Page 58: ...rtification 19 safety connection 35 safety network 21 safety network number 36 37 safety network number SNN 21 set network IP address 23 SNN 21 38 star topology 14 15 Studio 5000 environment 6 Studio...

Page 59: ...Rockwell Automation Publication 442G UM002A EN P December 2016 59 Index Notes...

Page 60: ...nical support engineer http www rockwellautomation com global support direct dial page Literature Library Installation Instructions Manuals Brochures and Technical Data http www rockwellautomation com...

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