Robur GAHP-AR S Installation, Use And Maintenance Manual Download Page 36

Normal operation

36

6

5.  Turn the knob clockwise to scroll down and display the 

other/subsequent menus; the menu numbers will be 

displayed in order, "1.", "2.", ... , "6." ... or "E" (= exit).

6.  Select the menu of interest (e.g. display "2.___" = menu 

2) by pressing the knob; the first parameter code will be 

displayed, in menu order (e.g. display "2._20" = parame-

ter 20 in menu 2).

7.  Turn the knob clockwise to scroll down the other param-

eters in the menu; the codes will be displayed in order 

(e.g. display "2._20", "2._21", ... "2._25" = parameters 20, 

21, ... 25 in menu 2), or letter "E" (= exit) at the end of 

the list.

8.  Select the parameter of interest (e.g. with code 161 in 

menu 3) by pressing the knob; the figure previously as-

signed to the parameter will be displayed, read only or to 

be set (e.g. the figure "45" for parameter 161 in menu 3 = 

water temperature set-point at 45 °C); if instead of a fig-

ure/setting it is a command, a flashing code is displayed 

(e.g. "reS1" for the flame block reset command).

9.  Press the knob to reconfirm the figure; or rotate the knob 

to modify the figure, and press at the end to confirm or 

set the new figure; if however, it is a matter of controlling 

an appliance operation, press the knob to execute it.

10. To exit a parameter menu or the menu list and go back 

to the higher level, turn the knob to display the letter "E" 

for exit, then press the knob again.

11. Place the cover back on the electrical panel opening and 

fit the appliance's front panel back on.

5.3 

 

 MODIFYING  SETTINGS

Modify settings via the DDC

If the device is connected to the DDC control, refer to the 

relevant manual to modify settings.

 

How to raise/lower the water temperature setpoint

The water temperature set-point establishes the outlet temper-

ature to the system (water output from the appliance), or inlet 

from the system (water input in the appliance). The temperature 

is pre-set by the TAC upon first start-up.

If the appliance is not connected to a DDC control, to 

raise/lower the water temperature setpoint with the S61 

or AY10 board, proceed as follows:

1.  Access menu 3 under parameter "water temperature set-

point" (for heating parameter 161, for conditioning pa-

rameter 75) by rotating and pressing the knob; the dis-

play must show "3.161" or "3._75" (procedure Paragraph 

5.2 

p. 35).

2.  Display the parameter value by pressing the knob; the 

previously set value is displayed (from 10 to 65 °C for 

parameter 161, from 4,5 to 25 °C for parameter 75); to 

reconfirm the pre-existing value press the knob again, 

otherwise go to step 3.

3.  Turn the knob to modify the value, increasing or decreas-

ing it, and press it to set the new value.

4.  Exit menu 3, and from the menu list, by selecting and 

pressing letter "E" twice, and go back to the normal dis-

play of detected temperature data.

Do not modify complex settings

Specific technical and system knowledge is required for 

complex settings. Contact a TAC.

6  

 NORMAL  OPERATION

 

This section is for the end user.

6.1 

 

 WARNINGS

General warnings

Prior to using the appliance carefully read the warnings 

in Chapter III.1 

p.  4, providing important information 

on regulations and on safety.

First startup by TAC

First start-up may exclusively be carried out by a Robur 

TAC (Chapter 5 

p. 34).

Never power the appliance off while it is running

NEVER power the appliance off while it is running (ex-

cept in the event of danger, Chapter III.1 

p.  4), since 

the appliance or system might be damaged.

6.2 

 

 SWITCH ON AND OFF

Routine switching on/off

The appliance may exclusively be switched on/off by 

means of the suitably provided control device (DDC or 

external enable).

Do not switch on/off with the power supply switch

Do not switch the appliance on/off with the power sup-

ply switch. This may be harmful and dangerous for the 

appliance and for the system.

Checks before switching on

Before switching on the appliance, ensue that:

 

„

gas valve open

 

„

appliance electrical power supply (main switch (GS) ON)

 

„

DDC power supply (if any)

 

„

water circuit ready

 

How to switch on/off

 

If the appliance is controlled by a DDC (system (1) see 

Paragraph 1.6 

p. 20), refer to the relevant manual.

 

If the appliance is controlled by external enables (e.g. ther-

mostat, clock, button, ... with clean contact NO), (system (2) 

Summary of Contents for GAHP-AR S

Page 1: ...Giti ARAY with absorption heat pump and gas condensing boiler Integrated package for outdoor installation Installation use and maintenance manual...

Page 2: ...tered trademarks contained within this publication are not affected With the aim of continuously improving the quality of its products Robur S p A reserves the right to modify the data and contents of...

Page 3: ...stem water quality p 27 3 8 System filling p 28 3 9 Fuel gas supply p 28 3 10 GAHP AR unit combustion products exhaust p 29 3 11 AY00 120 unit combustion products exhaust p 29 3 12 Possible flue p 29...

Page 4: ...omponents such as third party generators adjustment valves circulators probes Thermal generator equipment e g boiler heat pump etc for heat production for heating and or DHW GUE Gas Utilization Effici...

Page 5: ...es in contact with the skin In the event of coolant leak keep away and disconnect the power and gas supply only if it is possible to do so with no danger Ask for TAC intervention Electrocution hazard...

Page 6: ...70 kW EN 378 Refrigerating systems and heat pumps EN 483 Type C boilers of nominal heat input not exceeding 70 kW EN 15502 Gas fired central heating boilers Other applicable provisions and standards...

Page 7: ...s valve Antifreeze functions for hydraulic circuit 1 1 2 AY00 120 Unit features Operation The AY00 120 unit is a high efficiency condensing boiler suitable for supply hot water up to 80 C The applianc...

Page 8: ...Features and technical data 8 1 1 2 DIMENSIONS Figure 1 1 Size Standard ventilation Figure 1 2 Dimensions silenced fan...

Page 9: ...g 1 1 2 F B Inlet water fitting 1 1 2 F C Boiler condensate drain AY00 120 G Gas fitting 3 4 M Figure 1 4 Service plate 4 pipe group base version and KIT 4 C1 Detail of water gas fittings A AY Water o...

Page 10: ...ents front view 1 Fan silenced version 2 Tapping point for flue analisys 3 Gas valve 4 Combustion air hose 5 Combustion blower 6 Ignition transformer 7 Oil pump 8 Water delivery fitting 1 1 4 F 9 Wate...

Page 11: ...11 1 Figure 1 6 Version components 1 BASE version 2 independent circuits without circulating pumps 2 Kit 4 C1 2 independent circuits with onboard circulating pumps 3 Kit 2 C0 single circuit with two 2...

Page 12: ...Features and technical data 12 1 Figure 1 7 Internal components left side view 1 80mm flue gas exhaust 2 PT1000 flue exhaust temperature probe 3 Flame sensor ignition electrodes 4 Electrical panel...

Page 13: ...i ARAY 13 1 Figure 1 8 Internal components right side view 1 TG generator temperature probe 2 Safety valve 3 Flow switch 4 Flow temperature probe 5 Limit thermostat 6 Defrosting valve 7 Return tempera...

Page 14: ...V Gas solenoid valve TL Generator limit thermostat FL Water flow switch VD Defrosting valve FAN Fan C Condenser C2 Fan condenser PSW Air pressure switch THMF Outlet water temperature probe THRF Inlet...

Page 15: ...combustion unit limit thermostat appliance internal circuit TF exhausted gas thermostat PD differential water pressure switch appliance internal circuit A2 differential water pressure switch system c...

Page 16: ...tronic boards TER Package power supply terminal box J2 J10 Control jumpers of system water pumps closed Figure 1 12 Giti package wiring diagram with KIT 2 C0 MOD 0 GAHP or ACF unit MOD 1 AY00 120 unit...

Page 17: ...nal box J2 J10 Control jumpers of system water pumps closed MA Terminal block PM0 PM1 System water pumps A Position of pumps flow rate adjustment screw Figure 1 14 CAN connection between AY10 board an...

Page 18: ...emperature probe input TA Ambient air temperature probe input TG Generator temperature probe input TA1 Evaporator output temperature probe input TA2 Not used SRT1 Oil pump rotation sensor input SRT2 N...

Page 19: ...motor power supply J4 Controller power supply FS1 Defrosting valve N O contact AY00 120 Unit electronic boards S70 AY10 In the electrical panel on the AY00 120 unit there are AY10 electronic board Fi...

Page 20: ...rk if it is connected to a control de vice selected from 1 pre configured DDC control 2 external enables 1 6 1 Adjustment system 1 with pre configured DDC control The main functions are Adjustment and...

Page 21: ...ternal air temper ature maximum C 45 minimum C 0 Water flow rate maximum l h 3500 nominal l h 2900 minimum l h 2500 Pressure loss at nominal flow rate version 4 C0 GAHP bar 0 31 0 31 version 2 C0 bar...

Page 22: ...mum C 60 nominal C 50 Hot water return temperature maximum C 50 minimum temperature in continuous operation C 30 2 Operation in cooling mode Unitary cooling power Outdoor temperature Delivery tem pera...

Page 23: ...ondensate l h 5 5 Flue gas exhaust diameter mm 80 residual head Pa 100 type of installation B32P B33 B35P C13 C33 C34 C53 C63 C83 1 Relative to NCV net calorific value 2 TRANSPORT AND POSITIONING 2 1...

Page 24: ...openings or air intakes of buildings and must com ply with environmental regulations Do not install near the exhaust of flues chimneys or hot polluted air In order to work correctly the appliance nee...

Page 25: ...3 HYDRAULIC CONNECTIONS 4 pipe version hydraulic connections on the right at the bottom connection plate Figure 1 4 p 9 A out 1 1 4 F WATER OUTLET AY00 120 m AY00 120 delivery to the system B in 1 1 4...

Page 26: ...7 Outdoor temperature probe 18 Outdoor water pump boiler primary circuit 19 Outdoor water pump GAHP primary circuit A Gas connection B Conditioning and heating system C Water mains D DHW 15 12 9 10 16...

Page 27: ...on its Table 3 1 Technical data for filling the hydraulic circuit Glycol Water glycol mixture freezing temper ature Percentage of increase in pressure drops Loss of efficiency of unit 10 3 C 15 5 C 6...

Page 28: ...nd con sequently insufficient gas pressure for the appliance Supply gas pressure This appliance is equipped for a maximum gas supply pressure of 50 mbar The appliance s gas supply pressure both static...

Page 29: ...the front panel N 3 11 AY00 120 UNIT COMBUSTION PRODUCTS EXHAUST Compliance with standards The appliance is approved for connection to a combus tion products exhaust duct for the types shown in Table...

Page 30: ...ter e g bath rooms washing machines dish washers basic and neu tralising 3 14 DEFROSTING WATER DRAINAGE Defrosting In winter frost may form on the finned coil and the appli ance performs defrosting cy...

Page 31: ...ne 3 Provide the earth lead in wire longer than live ones last to be torn in the event of accidental pulling Figure 4 2 Power supply connection TER Terminal block L Phase N Neutral Components NOT SUPP...

Page 32: ...H5 S70 AY10 electronic boards J1 Jumpers CAN BUS on AY10 board J21 Jumper CAN BUS in board DDC A Terminal node connection 3 wires J21 jumpers closed B Intermediate node connection 3 wires J1 jumpers o...

Page 33: ...be controlled at constant flow 4 pipe versions Figure 4 7 System pump connection diagram Giti package BASE version P 700 W SCH1 Controller S61 SCH5 S70 AY10 electronic boards MA unit terminal block J...

Page 34: ...with the appliance s rating plate data Appliance correctly installed according to the manufactur er s instructions System installed in a workmanlike manner according to na tional and local regulation...

Page 35: ...ers display and setting parameters or control reset Menu for the user but for the installer and TAC as well The menu 0 display only for functional data detected in real time The menu 1 display only fo...

Page 36: ...1 or AY10 board proceed as follows 1 Access menu 3 under parameter water temperature set point for heating parameter 161 for conditioning pa rameter 75 by rotating and pressing the knob the dis play m...

Page 37: ...ation sys tems clean 7 MAINTENANCE 7 1 WARNINGS Correct maintenance prevents problems assures effi ciency and keeps running costs low Maintenance operations described herein may exclu sively be perfor...

Page 38: ...ptimal frequency of the cleaning operation is in any case strongly affected by the installation site Avoid excessively aggressive cleaning of the finned coil e g high pressure washer 7 3 SCHEDULED ROU...

Page 39: ...units for any other generic reset turning and pressing the knob 2 _20 2 __21 or 2 __0 2 __1 must be displayed procedure Paragraph 5 2 p 35 2 Press the knob to display the flashing reset request e g re...

Page 40: ...occurs automatically 20 minutes after the code is generated Reset may be performed from the DDC or from the S61 board menu 2 parameter 1 If the code persists shows up again or in case of doubt contact...

Page 41: ...ode shows up again or in case of doubt contact the TAC 649 Missing auxiliary board NA Contact the TAC 651 Cooling antifreeze function activated Non blocking Warning informative code The code clears au...

Page 42: ...10 board menu 2 parameter 21 If the code persists or in case of doubt contact the TAC 128 Flame controller error NA Power off the appliance Contact the TAC 129 Gas solenoid valve without electrical po...

Page 43: ...ansformer or 24 Vac fuse fault NA Contact the TAC 85 Invalid module type configuration parameters NA Contact the TAC 86 ROM board fault NA Contact the TAC 87 pRAM board fault NA Contact the TAC 88 xRA...

Page 44: ...kW Thermostat off mode P TO 0 043 kW Standby mode P SB 0 011 kW Crankcase heater mode P CK kW Other items Capacity control For air to water heat pumps Rated air flow rate outdoors __ 11000 m h Sound...

Page 45: ...sup 34 4 kW Thermostat off mode P TO 0 043 kW Standby mode P SB 0 011 kW Crankcase heater mode P CK kW Other items Capacity control For air to water heat pumps Rated air flow rate outdoors __ 11000 m...

Page 46: ...4 re mount the front and upper panel of the unit 9 2 2 Additional safety devices The following additional safety devices are installed on the appliance Generator limit thermostat see pos A in the Figu...

Page 47: ...elow for the replacement operations OPERATIONSTOBECARRIEDOUTUSINGTHEENVISIONED INDIVIDUAL PROTECTION DEVICES I P D Material necessary for the intervention see Figure 9 5 p 47 n 2 CH22 face spanners n...

Page 48: ...ARNING DO NOT STARTTHE APPLIANCEWITHOUTTHE SAFETY VALVE 9 2 4 Non condensable or non absorbable gases Indirect control of the presence of non condensable or non absorbable gas in the hermetic circuit...

Page 49: ...intervene which is installed on the wall of the generator As a consequence if there are no generator thermostat interven tions all corrosion phenomena can be excluded and no inspec tion or additional...

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Page 52: ...ly 39 035 888111 F 39 035 884165 www robur it robur robur it Robur is dedicated to dynamic progression in research development and promotion of safe environmentally friendly energy efficiency products...

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