RKI Instruments SM-2009U Operator'S Manual Download Page 3

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Table of Contents

Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

About the SM-2009U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Cautions & Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Chapter 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

AC Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Air Filter & Sample Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Instrument Cradle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Back Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Chapter 3: Preparing to Use the SM-2009U . . . . . . . . . . . . . . . . . . . . . 12

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Hardware Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Setting the Bump Test and Calibration Parameters. . . . . . . . . . . . . 13

Connecting Calibration Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Installing the Single Module Data Viewer Software . . . . . . . . . . . . . 24

Summary of Contents for SM-2009U

Page 1: ...www rkiinstruments com Operator s Manual SM 2009U Single Module Calibration Station Part Number 71 0164RK Revision A Released 8 30 11...

Page 2: ...ts local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED O...

Page 3: ...ety Information 4 Chapter 2 Description 5 Overview 5 AC Adapter 5 Air Filter Sample Tubing 5 Instrument Cradle 7 Back Panel 8 Control Panel 9 USB Port 11 Chapter 3 Preparing to Use the SM 2009U 12 Ove...

Page 4: ...ion Station 35 Calibration and Bump Test Records 37 Chapter 5 Single Module Data Viewer Software 41 Overview 41 Launching the Single Module Data Viewer Software 41 Using the Single Module Data Viewer...

Page 5: ...s detector It is designed to save the records to a USB flash drive The Single Module Data Viewer Software can then be used with a Windows based personal computer to retrieve calibration and bump test...

Page 6: ...inimize the risk of personal injury CAUTION The operator of this instrument is advised that if the equipment is used in a manner not specified in this manual the protection provided by the equipment m...

Page 7: ...For Indoor Use Only 10 C to 40 C below 80 Relative Humidity Non Condensing Applicable Instrument GX 2009 Memory Capacity 64 KB Maximum Record Size 256 bytes Maximum Number of Records Saved 200 Number...

Page 8: ...TION Describes potential damage to equipment WARNING Describes potential danger that can result in injury or death Cautions Safety Information Use only polyurethane sample tubing with the SM 2009U Con...

Page 9: ...lter Sample Tubing A cylindrical particle filter with a short length of tubing is supplied with the SM 2009U for installation to the AIR fitting on the back panel The filter keeps particulate contamin...

Page 10: ...longer than 10 feet Using an exhaust tube longer than 10 feet will cause inaccurate gas response by the GX 2009 during a bump test or calibration Exhaust Tubing 10 feet Particle Filter for Air Inlet C...

Page 11: ...up with the GX 2009 s sensors and route air and calibration gas to the sensors during a bump test or calibration An infrared IR port at the back of the cradle lines up with the GX 2009 s IR port when...

Page 12: ...e CAL GAS fitting is next to the AIR fitting and is used to connect the SM 2009U to a calibration gas cylinder Both the AIR and CAL GAS fittings accept 3 16 ID tubing An exhaust fitting is located in...

Page 13: ...panel From left to right they are BUMP CAL EDIT ENTER COPY and POWER The BUMP CAL and COPY control buttons each have an LED above them that indicates the status of the function controlled by that but...

Page 14: ...ion memory when used with COPY button Moves up a list of parameters Increases an adjustable parameter Indicates status of a calibration in progress EDIT ENTER Puts station into various edit modes Make...

Page 15: ...data to a USB flash drive NOTE The SM 2009U does not support connection of a computer to the USB port only a USB flash drive POWER Turns on the station Turns off the station Turns off connected GX 20...

Page 16: ...090U s bump test and calibration parameters Perform the following to complete the hardware assembly 1 Place the SM 2009U on a convenient table top near an AC wall socket in a well ventilated area A lo...

Page 17: ...bump test fails The calibration parameters define how long fresh air and calibration gas are applied to an instrument during a calibration The bump test and calibration parameters are saved in the SM...

Page 18: ...fitting on the back of the station Calibration Gas Sample Time GAS The calibration gas sample time can be set separately for bump testing and calibration It is the length of time that a SM 2009U will...

Page 19: ...e LEL channel on the GX 2009 must be 50 LEL 25 LEL Automatic Calibration cAL Automatic calibration only applies to bump testing It is set to on or off If it is set to on then the calibration station w...

Page 20: ...channels will not appear in the above screen and in any screens where channels are displayed All screens in this manual assume a 4 channel GX 2009 7 There are two exceptions to the sequence described...

Page 21: ...bration the unit will show the following screen and beep and flash the LED arrays for a few seconds indicating that calibration is due When the beeping and flashing stops press and release the POWER M...

Page 22: ...bump test parameters and their settings 4 If you wish to cancel setting the bump test parameters or were just viewing the parameters to confirm their values press and release the BUMP button to return...

Page 23: ...making any desired changes 6 With the desired parameter displayed press and release the EDIT ENTER button An E will appear on the GX 2009 display to the right of the battery icon indicating that the...

Page 24: ...n parameters after establishing a connection between a GX 2009 and the SM 2009U 1 Turn on the SM 2009U with a GX 2009 and establish a connection between them as described above in Turning On the SM 20...

Page 25: ...sequence is shown below Do not scroll past GAS IN until you have finished making any desired changes 6 With the desired parameter displayed press and release the EDIT ENTER button An E will appear on...

Page 26: ...ea The type of calibration gas cylinder used depends on the gas sensors installed in the GX 2009 being used with the calibration station A 4 gas mix LEL Oxygen CO H2S is used if the instrument being u...

Page 27: ...fitting on the back of the docking station and route it to a fresh air area or connect a cylinder of zero air with a demand flow regulator to the fitting 2 Install the demand flow regulator on the ca...

Page 28: ...stination Folder window 7 The default installation folder C Program Files Single Module Data Viewer is displayed If you want to install the software in the default folder continue with step 8 If you w...

Page 29: ...fined by the bump test check tolerance parameter and determines if the instrument passed the bump test The bump test check tolerance is defined in Bump Test Check Tolerance cHE on page 15 If the autom...

Page 30: ...a successful connection between the GX 2009 and the SM 2009U occurs the TRANSMIT screen will appear on the GX 2009 display and the CHARGE LED will begin to blink green NOTE The screen shown above app...

Page 31: ...to Confirm to use if the GX 2009 is due for calibration the unit will show the following screen and beep and flash the LED arrays for a few seconds indicating that calibration is due When the beeping...

Page 32: ...eadily red indicating a failure and the following screen will appear In this case you may attempt another bump test press and release the EDIT ENTER button to return to the TRANSMIT screen or turn off...

Page 33: ...two screens One screen indicates whether each channel passed or failed and one screen indicates the bump test gas reading for each channel if only a bump test was performed or the calibration settings...

Page 34: ...o control buttons are pressed for 10 minutes the SM 2009U will automatically turn off the instrument CAUTION When using the GX 2009 with the SM 2009U do not turn off the instrument using the instrumen...

Page 35: ...properly or solid red if there is a system failure The amount of free memory in the SM 2009U will dictate the condition of the COPY LED see Available Memory in the SM 2009U on page 37 5 Install a GX...

Page 36: ...Check is set to Can t Use if the GX 2009 is due for calibration the instrument will show a calibration expired failure screen and the buzzer and LED arrays will pulse for a few seconds before connecti...

Page 37: ...age 22 for calibration gas cylinder options and calibration gas connection procedures 9 Press and hold the CAL button for at least one second then release it The calibration begins During the calibrat...

Page 38: ...dication by the CAL LED the GX 2009 display will indicate the calibration result for each channel by alternating between two screens One screen indicates whether each channel passed or failed and one...

Page 39: ...rument using the instrument power switch Use the EDIT ENTER and POWER buttons on the SM 2009U to turn off the instrument 20 Remove the GX 2009 from the SM 2009U 21 If you wish to calibrate additional...

Page 40: ...ly 3 hours to charge a fully discharged GX 2009 NOTE If the GX 2009 is left in the SM 2009U after calibration or bump testing the pump will run for 12 seconds every 2 minutes in order to keep hydrogen...

Page 41: ...ry in the SM 2009U The COPY LED indicates how much of the SM 2009 s memory has been used The table below describes the various indications Copying Calibration and Bump Test Records to a USB Flash Driv...

Page 42: ...front of the SM 2009U The SM 2009U will take a few seconds to determine how much memory is available in the flash drive If the flash drive s available memory it is not enough for the contents of the S...

Page 43: ...of these files and how to use them Clearing the SM 2009U s Memory Make sure that you save the bump test and calibration records in the SM 2009U s memory to a flash drive before clearing its memory The...

Page 44: ...the flash drive includes all the records that were in the first file However if a copy operation is performed the SM 2009U s memory is cleared additional bump tests or calibrations are performed and a...

Page 45: ...s This chapter describes how to use the Single Module Data Viewer Program Launching the Single Module Data Viewer Software 1 Click Start on the Windows Icon Tray then select Programs Single Module Dat...

Page 46: ...erformed in the Single Module Data Viewer Program can be executed from the data viewing window There are function buttons along the top of the window and one in the lower right that initiate the vario...

Page 47: ...ion data saved in the database Delete data Print bump test or calibration results pass or fail indication only Copy bump test or calibration records to the clipboard or to a particular location on you...

Page 48: ...are now added to the database Organizing the Data When viewing the data it can be organized in two ways 1 Base View Format In base view format neither of the Serial No Station ID or User ID selection...

Page 49: ...viewing window are selected Serial Number Station ID User ID If any of these boxes is selected the Base box disappears The example below shows the data organized by serial number Viewing the Data Onc...

Page 50: ...viewing data in base view format with the data organized by type expand the item you wish to view bump test or calibration data Icons organized by year month will appear below the bump test or calibra...

Page 51: ...s you want to view and the calibration or bump test files in it will be shown in the upper right side of the data view window The example below is organized by serial number 4 Files that record a fail...

Page 52: ...elect it and then click the print button that appears above the file details in the lower right A dialog box will appear showing the selected printer and confirming if you want to print Verify that th...

Page 53: ...item Changing the Password The default password is ABCDE and is case sensitive You can change the password in the data view window To change the password perform the following 1 Right click in the upp...

Page 54: ...ch OD x 5 16 inch ID for exhaust tube 10 feet maximum 33 0167RK Particle air filter replacement CF 8369 49 0115RK AC adapter 71 0164RK Operator s Manual SM 2009U Single Module Calibra tion Station thi...

Page 55: ...libration cylinder 50 LEL Isobutane 12 O2 50 ppm CO 25 ppm H2S 34 liter aluminum 81 1054RK Demand flow regulator 58 103 liter cylinders 81 1055RK Demand flow regulator for 17 34 liter steel cylinders...

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