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Pub. No. 8000CLB  FEBRUARY 2004

PROTECDOR® CL Model 8000CL

TROUBLESHOOTING

DEFINITION

FUNCTION

K4 Relay

K4-24VAC double pole relay is the Fault relay and one set of contacts is open when the door is 

in a fault mode and both sets of contacts are energized when the door is operating properly.

K6 Relay

K6-24VAC single pole relay is an optional relay, that is required when the pre-announce 

to close option is chosen.

Limit Switches

The Open, Closed, Photoeye, and Alternate open limit switches are a normally open device and

should only be closed when the switch is in-line with the magnet. If the switch is closed when it 

is not in-line with the magnet, replace the switch.

a) To adjust open limit switch, run door in the open position, and align 120 groove pulley 

magnet with the (red) open limit switch, by loosening the bolts and belt.

b) To adjust the closed limit switch, pull the brake release lever and lower door so the curtain 

bottom loop is sealing on the floor. Loosen thumb screw and align (black) closed limit switch 

with the 120 groove pulley magnet. Tighten thumb screw.

c) Run door and test operation.

Motor phasing

If open button is pressed and the door closes, the following needs to be checked:

a) Check overload and contactors for proper voltage.

b) Phasing is reversed, reverse wires in terminals, V and W.

Motor will not run

If door will run will given an activation, check the following:

a) Faulty or tripped K0 overload relay.

b) Faulty K1M or K2M contactors.

c) Check voltage and for loose wires at terminals, U, V, and W and wires on the contactors and 

overload relay.

Motor 208V-240V

208V-240V motor will have 5-7 ohms on normal readings.

Motor 460V-480V

460V-480V motor will have 20-23 ohms on normal readings.

Motor 400V

400V motor will have 23 ohms on normal readings.

Motor 575V

575V motor will have 34 ohms on normal readings.

Open/Reset Push Button

The open/reset push button has 2 functions. The first function is when the button is (not used 

with LCD display) pressed, an command to open the door is given. The second function is to 

reset the door when it has been broken away. When the door is broken away the light will flash 

and the door will not operate from an activation command. At this point the button can be used 

as a “Jog Button” to refeed the curtain back into the sideframes and to get the door at a 

workable height to hook the trolley magnets back up to the magnet cups. The light will continue 

to flash until the door breakaway mechanism is hooked up and the open/reset button is pushed.

Reversing Photoeye’s

The photoeyes are wired to the 24VAC circuit and are wired as normally closed when there is 

power to the unit and the photoeye is aligned with the reflector or the source photoeye on a 

thru-beam device. There are 3 lights on the photoeyes. Yellow is for power, red and green are 

for proper alignment, if the eyes are not aligned properly, turn the adjustment screws or loosen 

the mounting brackets. The photoeye’s are set to the “Light Operate” mode. The photoeye’s will 

reverse or hold the door open when the photoeye beam is blocked. When the beam is not 

broken, the door will auto-reclose.

Terminals

The following are commonly used terminals:

a) Terminals 63, 64, 65 are Auto-Reclose.

b) Terminals 1, 2, 3, 4, 57, 58, 59, 61 are common.

c) Terminals 53, 54 are 24VAC.

d) Terminal 13 is Toggle Mode.

e) Terminals L1, L2, L3 are the incoming power terminals. All 3 legs of the incoming power 

MUST BE the same between each other for the door to operate.

Transformer

The standard transformer is a tri-volt transformer that takes an incoming voltage of 208V, 230V, 

and 460V and converts it to 110VAC and 24VAC. An optional transformer is available for 380V, 

415V and 575V doors.

a) 208V(Taps H1-H2) 6.8 Ohms

b) 230V(Taps H1-H3) 7.5 Ohms

c) 380V(Taps H1-H2) 18.4 Ohms

d) 460V(Taps H1-H4) 27 Ohms

e) 415V(Taps H1-H3) 20.5 Ohms

f) 575V(Taps H1-H4) 29 Ohms

g) 120V(Taps X1-X3) 4.4-4.8 Ohms

h) 24V(Taps X1-X2) .4 to .6 Ohms

Turn-Tite Seal

The Turn-Tite seal is used to seal the top of the door. It is adjusted by removing the seal from the 

hook and loop fastener on the curtain and positioning it so it makes solid contact with the wall seal.

Voltage Change

To change the voltage, see step below:

a) Change transformer taps, fuses, and overload settings per electrical diagram or see 

individual troubleshooting section.

b) Change motor wiring per junction box diagram.

c) P.R.O. system doors require a new inverter.

Wind Pressure

If the door is blowing out because of high wind or negative pressures, check the flowing:

a)The sideframe cover to sideframe gap 

MUST BE

at 3/4”, if it is larger than that, the wind clips 

will slip through the sideframes.

b) Check to make sure the curtain has all the wind clips in place.

c) The sideframes are mounted at the proper width distance.

Summary of Contents for Protecdor 8000CL

Page 1: ...ical and architectural drawings in this manual as well as the actual parts used on this product are subject to manufacturing changes and may be different than shown in this manual Due to unique circum...

Page 2: ...ideframe cover for cleaning and curtain re feed Standard Thru Beam photoeyes Sealed electrical components RECOMMENDED SPARE PARTS LIST Open Limit Switch 15650061 Closed Limit Switch 15650062 Proximity...

Page 3: ...ure 1 These should be within 1 of the dimensions listed on the Serial Number label If the measurements do not agree STOP Contact your RITE HITE DOORS INC representative 3 Verify that the door jambs ar...

Page 4: ...r the wall bolts Figure 4 If the anchor hole goes completely through the wall use thru bolts and backing plates to secure the sideframe assembly to the wall Use all available anchor holes to secure th...

Page 5: ...anchor bolts or thru bolts on both sideframes Check to see that the back of the sideframe is flush with the wall Figure 7 Make sure to check that both the top of the sideframe and the top seal crossbe...

Page 6: ...shim behind the drive side sideframe assembly Refer to Step 11 on Page 5 6 Install the drive belt onto the drive pulley on the motor and then position the belt on the large pulley on the roller tube...

Page 7: ...otoeyes limit switches and sensing system NOTE The two photoeye connectors are red in color These must not be plugged into any other color connector 16 The door ground wire is pre attached at the fact...

Page 8: ...planned mounting location Control box to activation pull cords motion detectors etc conduit run s by others Fused disconnect supplied by others located next to where the door s control box is or will...

Page 9: ...er connection to maintain the NEMA rating on the enclosure All holes drilled through the control box must be through the bottom of the box 8 Connect wiring as indicated by the device field wiring loca...

Page 10: ...e correct door movement 6 If the door jogs upwards continue jogging until the door reaches the OPEN limit switch 7 Continue to jog the door by momentarily pressing the OPEN button the door will now mo...

Page 11: ...adjusts vertical alignment Rotate the screw until the LED s turn ON If after three turns the red and green LED s do not turn on reverse direction After the red and green LED s turn ON continue to turn...

Page 12: ...tension assembly to the magnets Figure 18 3 Remove excess slack by tightening the buckle 4 Reattach the bottom loop seal MISC INSTALLATION FIGURE 23 Photoeye Source 10 24X1 2 Bolt w Lock Flat Washer N...

Page 13: ...PROTECDOR POWER DOOR Model 8000 Pub No 8000CLB FEBRUARY 2004 13 JUNCTION BOX INSTALLATION 7810E001 Rev B 5 22 2003 Junction Box Layout...

Page 14: ...c and the sideframe assembly just below the roll tube If a gap is visible along either side edge remove and re install the seal CURTAIN RETENTION CLIPS 1 Retention clips have been installed on the Pro...

Page 15: ...for wear or damage clean with isopropyl alcohol or similar product Check retention clips Inspect for wear or squeaking realign as required Replace if worn or frayed must remove l s belt Remove sidefra...

Page 16: ...E HITE DOORS INC authorized service technician you should not attempt to change the factory set program 2 A quick way of determining that the door is ready to operate is to open the control box and lo...

Page 17: ...e or more of the retention clips are outside the front cover Solution Open the sideframe front covers Jog the door to the top and back down to a convenient height for re assembly of the magnets Close...

Page 18: ...SIDE FRONT COVER LATCHING MECHANISM Latching Mechanism Sideframe Front Cover Step Down Latching Mechanism BREAKAWAY SYSTEM BELT TENSIONER BOTTOM LOOP COVER BREAKAWAY CHAIN TRACK SYSTEM FRONT COVER LAT...

Page 19: ...de the work area on both sides of the door to prevent unauthorized access while servicing 2 Loosen the brake release handle by unscrewing it then loosen but don t remove the the three holding the cove...

Page 20: ...y illuminating the X4 LED This switch will deactivate the reversing photoeye s as the door closes to prevent the door from reversing as it reaches the photoeye Follow the reasons below for why the X4...

Page 21: ...lign F1 Fuse F1 Fuse is for 120VAC devices and receives power from the X1 X3 transformer taps The F1 fuse protects the PLC the brake and 120VAC pre announce devices at terminals B1 S2 and S4 The fuse...

Page 22: ...into the sideframes and to get the door at a workable height to hook the trolley magnets back up to the magnet cups The light will continue to flash until the door breakaway mechanism is hooked up an...

Page 23: ...Pub No 8000CLB FEBRUARY 2004 23 PROTECDOR CL Model 8000CL FIELD WIRING DIAGRAM...

Page 24: ...24 Pub No 8000CLB FEBRUARY 2004 PROTECDOR CL Model 8000CL STANDARD WIRING DIAGRAM 7804E002 Rev B 2 23 2004 Standard Wiring Diagram...

Page 25: ...Pub No 8000CLB FEBRUARY 2004 25 PROTECDOR CL Model 8000CL INVERTER ELECTRICAL WIRING DIAGRAM 7804E011 Rev C 2 23 2004 Inverter Wiring Diagram...

Page 26: ...pulley if it appears that it will stop the door immediately and adjust the buckle downward With the door in the full closed position mark the idle pulley position on the belt and adjust the buckle to...

Page 27: ...eversing the incoming power phases will have no effect on direction of travel THRU WALL BRAKE RELEASE INSTALL 1 Remove the lower bolt from the drive side shroud and re install it with the conduit clam...

Page 28: ...PROTECDOR CL Model 8000CL 28 Pub No 8000CLB FEBRUARY 2004 ARCHITECTURAL DRAWING 7810A001 Rev B 6 19 2003 Architectural Drawing...

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