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20

Pub. No. 8000CLB  FEBRUARY 2004

PROTECDOR® CL Model 8000CL

TROUBLESHOOTING, REPAIR AND ADJUSTMENTS

DEFINITION

FUNCTION

PLC input X0 Open limit switch

PLC input X0 LED for the open limit switch will illuminate as the limit switch magnet is lined up 

with the red open limit switch. The LED will then go off as the magnet passes the open limit 

switch. The limit switch is a normally open switch and will close when the magnet and switch 

are aligned, thereby illuminating the X0 LED.

MUST HAVE

1/8” gap between the magnet and 

the switch. Faulty limit switch, replace. Brake did not engage, check wiring and proper 110VAC 

voltage.

PLC input X1 Closed limit switch

PLC input X1 LED for the closed limit switch will illuminate as the limit switch magnet is lined up

with the black closed limit switch. The LED will then go off as the magnet passes the closed 

limit switch. The limit switch is a normally open switch and will close when the magnet and 

switch are aligned, thereby illuminating the X1 LED. 

MUST HAVE

1/8” gap between the magnet 

and the switch. Faulty limit switch, replace. Brake did not engage, check wiring and proper 

110VAC voltage.

PLC input X2 Breakaway System

PLC input X2 LED for the breakaway system will illuminate if all reversing or breakaway 

mechanisms are functioning properly. This 

LED MUST BE ON

for the door to run, if it is not 

illuminated the door will not run. Both trolley magnets, 

MUST BE

hooked to the curtain magnet 

cups. A continuously monitored wire must be in contact all the time and not shorted to ground 

for the system to work. The following are reasons for X2 not being on.

a) Sideframe cover gap too wide, must be at 3/4” or trolley may short out to sideframe.

b) Internal Sensing System lacks continuity, must have continuity through wires from 

terminal 5 and 55, but not to ground.

c) Sensing System cable is to loose or tight. If cable is to tight it may pull apart the magnet 

from the cup.

d) F5 fuse is not closing after a breakaway-replace fuse.

e) Trolley magnets are separated from the magnet cups.

f) Incorrect wiring or plug in connections, refer to electrical drawing for wiring.

PLC input X3 Reset button

PLC input X3 LED for the reset button and will illuminate when the button is pressed. If the input

is not illuminated or the door will not open when pressed, check wiring from terminal 14 to input 

X3 on the PLC.

PLC input X4 Photoeye limit switch PLC input X4 LED for the reversing photoeye will illuminate as the limit switch magnet is lined 

up with the white photoeye limit switch. The LED will then go off as the magnet passes the 

photoeye limit switch. The limit switch is a normally open switch and will close when the magnet

and switch are aligned, thereby illuminating the X4 LED. This switch will deactivate the 

reversing photoeye’s as the door closes, to prevent the door from reversing as it reaches the 

photoeye. Follow the reasons below, for why the X4 input light will not come on.

a) 

MUST HAVE

1/8” gap between the magnet and the switch.

b) Faulty limit switch, replace.

c) Check photoeye wiring, and plug in connections.

d) Raise the closed limit switch to deactivate the photoeye sooner.

e)If the X4 input light does not illuminate and deactivate the reversing photoeye’s, the bottom 

loop seal of the curtain will break the light beam of the photoeye and reverse the door. The 

bottom loop seal, may need to be raised on the hook and loop fastener, so the photoeye’s will 

be deactivated before the curtain reaches the photoeye’s.

PLC input X5 Toggle activation

PLC input X5 LED for the toggle mode will illuminate when activation devices are wired to 

terminal 13. The toggle mode allows the user to push or pull an activation device to open the 

door, and then push or pull a second device to close the door, rather than operating the door in 

an auto-reclose mode.

PLC input X6 Activation

PLC input X6 LED for the activation and will illuminate when activation devices wired to 

terminals 63, 64, or 65 are triggered. The auto-reclose mode allows the user to push or pull an 

activation device to open the door, and walk away allowing the door to close after a preset time.

The X6 input 

MUST BE OFF

for the door to close, if door is stuck open, remove all activation 

device wires until the faulty device is found.

PLC input X7 Photoeye

PLC input X7 LED for the photoeye will be off when either of the reversing photoeyes are 

blocked or misaligned. Both reversing photoeyes 

MUST BE ALIGNED

with all 3 lights on or 

door will stay open. X7 input 

MUST BE

illuminated for the door to close.

PLC input X10 P.R.O. system fault PLC input X10 LED is illuminated when the door is faulted.

PLC input X11 I-Zone enable

PLC input X11 LED must be illuminated to enable the I-Zone.

PLC input X12 I-Zone sensor 1

PLC input X12 LED will be off when reversing and during holding open.

PLC input X13 I-Zone sensor 2

PLC input X13 LED will be off when reversing and during holding open.

PLC output Y0 User Out (interlock) PLC output Y0 LED is User defined for interlocking.

PLC output Y1 Reserved

PLC output Y1 LED is Reserved for future use. On when closed.

PLC output Y2 Run Open

PLC output Y2 LED for the run open will illuminate when the door is running open.

PLC output Y3 Run Close

PLC output Y3 LED for the run close will illuminate when the door is running close.

PLC output Y4 User Out 

PLC output Y4 is User defined for pre-announce.

PLC output Y5 Fault

PLC output Y5 LED for the Fault will illuminate when the door is not in fault. 

This 

LED MUST BE ON

for door to run.

PLC output Y6 I-Zone Alarm

PLC output Y6 LED for the I-Zone will illuminate when the I-Zone alarm is on.

Summary of Contents for Protecdor 8000CL

Page 1: ...ical and architectural drawings in this manual as well as the actual parts used on this product are subject to manufacturing changes and may be different than shown in this manual Due to unique circum...

Page 2: ...ideframe cover for cleaning and curtain re feed Standard Thru Beam photoeyes Sealed electrical components RECOMMENDED SPARE PARTS LIST Open Limit Switch 15650061 Closed Limit Switch 15650062 Proximity...

Page 3: ...ure 1 These should be within 1 of the dimensions listed on the Serial Number label If the measurements do not agree STOP Contact your RITE HITE DOORS INC representative 3 Verify that the door jambs ar...

Page 4: ...r the wall bolts Figure 4 If the anchor hole goes completely through the wall use thru bolts and backing plates to secure the sideframe assembly to the wall Use all available anchor holes to secure th...

Page 5: ...anchor bolts or thru bolts on both sideframes Check to see that the back of the sideframe is flush with the wall Figure 7 Make sure to check that both the top of the sideframe and the top seal crossbe...

Page 6: ...shim behind the drive side sideframe assembly Refer to Step 11 on Page 5 6 Install the drive belt onto the drive pulley on the motor and then position the belt on the large pulley on the roller tube...

Page 7: ...otoeyes limit switches and sensing system NOTE The two photoeye connectors are red in color These must not be plugged into any other color connector 16 The door ground wire is pre attached at the fact...

Page 8: ...planned mounting location Control box to activation pull cords motion detectors etc conduit run s by others Fused disconnect supplied by others located next to where the door s control box is or will...

Page 9: ...er connection to maintain the NEMA rating on the enclosure All holes drilled through the control box must be through the bottom of the box 8 Connect wiring as indicated by the device field wiring loca...

Page 10: ...e correct door movement 6 If the door jogs upwards continue jogging until the door reaches the OPEN limit switch 7 Continue to jog the door by momentarily pressing the OPEN button the door will now mo...

Page 11: ...adjusts vertical alignment Rotate the screw until the LED s turn ON If after three turns the red and green LED s do not turn on reverse direction After the red and green LED s turn ON continue to turn...

Page 12: ...tension assembly to the magnets Figure 18 3 Remove excess slack by tightening the buckle 4 Reattach the bottom loop seal MISC INSTALLATION FIGURE 23 Photoeye Source 10 24X1 2 Bolt w Lock Flat Washer N...

Page 13: ...PROTECDOR POWER DOOR Model 8000 Pub No 8000CLB FEBRUARY 2004 13 JUNCTION BOX INSTALLATION 7810E001 Rev B 5 22 2003 Junction Box Layout...

Page 14: ...c and the sideframe assembly just below the roll tube If a gap is visible along either side edge remove and re install the seal CURTAIN RETENTION CLIPS 1 Retention clips have been installed on the Pro...

Page 15: ...for wear or damage clean with isopropyl alcohol or similar product Check retention clips Inspect for wear or squeaking realign as required Replace if worn or frayed must remove l s belt Remove sidefra...

Page 16: ...E HITE DOORS INC authorized service technician you should not attempt to change the factory set program 2 A quick way of determining that the door is ready to operate is to open the control box and lo...

Page 17: ...e or more of the retention clips are outside the front cover Solution Open the sideframe front covers Jog the door to the top and back down to a convenient height for re assembly of the magnets Close...

Page 18: ...SIDE FRONT COVER LATCHING MECHANISM Latching Mechanism Sideframe Front Cover Step Down Latching Mechanism BREAKAWAY SYSTEM BELT TENSIONER BOTTOM LOOP COVER BREAKAWAY CHAIN TRACK SYSTEM FRONT COVER LAT...

Page 19: ...de the work area on both sides of the door to prevent unauthorized access while servicing 2 Loosen the brake release handle by unscrewing it then loosen but don t remove the the three holding the cove...

Page 20: ...y illuminating the X4 LED This switch will deactivate the reversing photoeye s as the door closes to prevent the door from reversing as it reaches the photoeye Follow the reasons below for why the X4...

Page 21: ...lign F1 Fuse F1 Fuse is for 120VAC devices and receives power from the X1 X3 transformer taps The F1 fuse protects the PLC the brake and 120VAC pre announce devices at terminals B1 S2 and S4 The fuse...

Page 22: ...into the sideframes and to get the door at a workable height to hook the trolley magnets back up to the magnet cups The light will continue to flash until the door breakaway mechanism is hooked up an...

Page 23: ...Pub No 8000CLB FEBRUARY 2004 23 PROTECDOR CL Model 8000CL FIELD WIRING DIAGRAM...

Page 24: ...24 Pub No 8000CLB FEBRUARY 2004 PROTECDOR CL Model 8000CL STANDARD WIRING DIAGRAM 7804E002 Rev B 2 23 2004 Standard Wiring Diagram...

Page 25: ...Pub No 8000CLB FEBRUARY 2004 25 PROTECDOR CL Model 8000CL INVERTER ELECTRICAL WIRING DIAGRAM 7804E011 Rev C 2 23 2004 Inverter Wiring Diagram...

Page 26: ...pulley if it appears that it will stop the door immediately and adjust the buckle downward With the door in the full closed position mark the idle pulley position on the belt and adjust the buckle to...

Page 27: ...eversing the incoming power phases will have no effect on direction of travel THRU WALL BRAKE RELEASE INSTALL 1 Remove the lower bolt from the drive side shroud and re install it with the conduit clam...

Page 28: ...PROTECDOR CL Model 8000CL 28 Pub No 8000CLB FEBRUARY 2004 ARCHITECTURAL DRAWING 7810A001 Rev B 6 19 2003 Architectural Drawing...

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