background image

22

PUB. NO. FASTRAXC  FEBRUARY 2008

FASTRAX

VIRTUAL VISION INSTALLATION

NOTE: Virtual Vision is standard on Freezer / Cooler doors

provided with the Insulmax curtain. There will be a 
motion sensor mounted on each side of the door, 
as well as 2 red LED light bars on each side of the 
opening on both sides. The motion sensors will 
detect motion on the opposite side of the curtain to
warn oncoming traffic of a possible pedestrian or 
forklift on the opposite side.

1.

If door is equipped with Thermal Air Seal Step Down
Transformer junction box, plug in Virtual Vision cable. If
not, there will be a separate junction box strictly for the
Virtual Vision.

2.

Virtual Vision light bar assemblies should be located on
each side of the doorway and in clear view of oncoming
traffic. They should be installed approximately 3' off the
floor, adjacent to the doorway (e.g. goal posts or wall) and
in a location that is protected from potential impact
damage, 

Figure 39.

3.

Motion sensors can be installed above the opening on
Radial doors or off to the side if Vertical, 45° Tilt, High or
Standard lift.

4.

Sensors should be programmed for a 2 second hold time
and bi-directional detection.

5.

Direct sensors so they DO NOT extend beyond the width
of the door.

6.

Plug cables together and wire into control box.

7.

To avoid cross talk when changing the settings on the
Virtual Vision or activation sensors when using the remote
controls, Rite-Hite offers the following three options:

a) 

The BEA remote control allows you to set a unique
security code for each sensor. That way, you would enter
the code for the sensor you are interested in changing,
and it will only change the settings for that sensor. To
accomplish this, temporarily disconnect the activation
sensor(s) from its power supply (at the I-COMM), use the
remote to set a security code (e.g. "1111") for the Virtual
Vision sensor(s), then power up all sensors.  The
activation sensor will have the default security code
"0000" for its settings, and the Virtual Vision sensor will
have its new security code when changing its settings
(use unlock/lock sequence). There should be no cross-talk
with the remote's instructions when using this approach.
Make sure to record these values for future reference.

b) 

If you do not wish to use security code settings, you can
simply power down one unit (at the I-COMM) while setting
the other unit, and then do the same thing with the other
unit.  This is similar to option "a", although if you want to
make subsequent changes to the settings, you would
need to go through the power down procedure again.

c) 

If you do not wish to power down the units or use security
settings, you can physically cover one of the units while
programming the other unit. Any opaque material (e.g.
cardboard) should work.  However, with units typically
mounted high above the opening, this may be difficult.

BRAKE RELEASE INSTALLATION

1.

If door is equipped with the brake release option, see

Figure 40.

2.

Remove brake handle and attach brake release bracket to
the bottom of the brake.

3.

Attach spring to the bracket and chain to the spring.

4.

Install wall mount bracket to wall, so that it will hold chain
in place, to release brake. Trim excess chain as required.

VIRTUAL VISION

Do Not Enter 
On Red Light

Personnel Or Equipment 
May Be Present On The 
Other Side Of The Door

WARNING

FIGURE 39 - VIRTUAL VISION

FIGURE 40 - BRAKE RELEASE

Pull Chain

Wall Mount Bracket

Brake

Spring

Brake Release Bracket

Virtual Vision Sensor

Virtual Vision
Junction Box
Opposite Side

Virtual Vision Lite

Bar Assembly

Motion Sensor

Summary of Contents for FASTRAX

Page 1: ...FASTRAX TM HIGH PERFORMANCE MODULAR DOOR PRINTED IN U S A Publication No FasTraxC email printshop RITEHITE com FEBRUARY 2008 This Manual Covers All Doors Shipped to Date...

Page 2: ...RECOMMENDED SERVICE PARTS Bumper Rubber Motor 15250081 2 Fuse 1 Amp 250V Time Delay 51000002 2 Fuse 2 Amp 250V Time Delay 51000005 2 Kit Drive Sphere Qty 10 53700561 2 Closed Limit Switch 51950075 1 O...

Page 3: ...oor place outside of vertical poly lumber pieces at 1 2 O D W 7 1 2 from centerline of opening Ordered Door Width Figures 2 2A or 3B 3 For FasTrax FR door place outside of vertical poly lumber pieces...

Page 4: ...easure tracks at top and bottom to verify proper width 6 For High Vertical Lift or special configuration doors fasten the proper radius to the top of the lower track Figure 6 Page 9 DO NOT fully tight...

Page 5: ...Door Width 1 2 1 8 0 FIGURE 3A FR LOWER TRACK W O POLY LUMBER FasTrax FR 1 2 Ordered Door Width 4 1 2 1 16 0 4 3 4 Ref Door Opening Width FasTrax FR Ordered Door Width 9 1 8 0 8 3 4 Ref FasTrax 1 2 O...

Page 6: ...te to face of drive gear This dimension should be equal on both sides When distance is equal tighten bearing set screws Figure 10 5 Slide lock collar next to bearing and tighten lock collar set screws...

Page 7: ...ign with the driven pulley on the limit switch assembly Sprocket DOES NOT require a key 4 Tilt limit switch assembly and install the chain over the sprockets The weight of the assembly as well as the...

Page 8: ...rackets to upper track 7 Pilot holes 201 x 1 1 4 deep MUST be predrilled into lower track radius Make sure drill is perpendicular and level DO NOT drill into curtain groove 8 Repeat for opposite track...

Page 9: ...4 deep MUST be predrilled into lower track radius Make sure drill is perpendicular and level DO NOT drill into curtain groove Figures 17 or 19 7 Fasten upper wall mount bracket to track and wall flush...

Page 10: ...R TRACK INSTALLATION FIGURE 18 HIGH FasTrax O D W 5 1 2 1 8 0 FasTrax FR O D W 14 1 8 0 Upper Track Bracing Track Splice Wall Mounting Bracket O D H Ordered Door Height Radius Track Wall Mounting Brac...

Page 11: ...l holes drilled through the control box must be through the bottom of the box Figure 21 8 Route all field installed wires so that separation is maintained between line voltage wires and low voltage cl...

Page 12: ...12 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX ELECTRICAL INSTALLATION FIGURE 21 CONTROL BOX Incoming Power Terminals F1 F2 F3 Incoming Power Terminals F1 F2 Serial Label Serial Label i COMM Controller...

Page 13: ...PUB NO FASTRAXC FEBRUARY 2008 13 FASTRAX i COMM LOGIC CHART FIGURE 22 LOGIC CHART...

Page 14: ...ameter being viewed before the M MODE key is pressed pressing the M MODE key will change the display to the parameter edit mode again This allows the user to very easily change between parameter view...

Page 15: ...s O SPd Over speed Excessive motor speed typically caused by mechanical load driving the motor tunE Auto tune stopped before complete Run command removed before autotune complete It br I 2 t on brakin...

Page 16: ...urtain and feed top drive sphere around the back side of the drive gear and into the radius and or track Figure 26 7 Rotate drive tube to drive curtain through the drive gears 8 Loosen brake release h...

Page 17: ...ve Spheres FIGURE 27 FR CURTAIN Exhaust Cup Drive Side Top Curtain Roller Rear Top Seal FIGURE 28 FIGURE 30 THERMAL AIR SEAL Lower Track E Vac Cup E Vac Blower Hook Hose From Blower to Cup Optional Hi...

Page 18: ...door should travel close 6 Stop and turn power off to the door when the curtain is at or near the closed position Rotate the closed magnet arm until it lines up with the proximity switch X1 i COMM inp...

Page 19: ...m tube install top bolt only rotate tube outward approx 30 to line up install holes and temporarily insert bolt 6 Starting on the left side snap top of end center shroud piece angles into wall track a...

Page 20: ...al Vision to Virtual Vision Cable Non Drive S F Emitter Photoeye J Box to Module Cable If Optional I Zone Present Additional 3 Plug Connector Will Be Present Drive S F Receiver Photoeye J Box to Modul...

Page 21: ...late Be sure to get an equal gap at all three nut locations 6 To tighten the air gap raise the nuts just inside the red housing plate and then tighten the outside nuts BRAKE TORQUE ADJUSTMENT This sho...

Page 22: ...at sensor To accomplish this temporarily disconnect the activation sensor s from its power supply at the I COMM use the remote to set a security code e g 1111 for the Virtual Vision sensor s then powe...

Page 23: ...present at the track hole locations weld where possible Note There MUST be a fastener every other hole minimum approximately 4 3 Position upper weld plates so they catch the wall mount bracket holes...

Page 24: ...f door height is less than 8 0 tall install drive guard onto radial style doors Figure 46 SIGN INSTALLATION 1 If door height is less than 8 0 tall install sign and brackets onto all radial style doors...

Page 25: ...normal conditions Observe the door opening to make sure that it opens fully Observe the closing action to make sure that the door operates smoothly and fully closes without excessive curtain ripple at...

Page 26: ...level fill with 90 weight if low Check snap rings to verify seated properly Check open and close positions adjust as required Check photoeye cutoff switches Lubricate chain sprockets and check alignme...

Page 27: ...with the open limit switch by rotating the open magnet plate d To adjust the closed limit switch lower door so the curtain bottom loop is sealing on the floor and align magnet with the close limit swi...

Page 28: ...RAM N A PRIOR 7822E004 7822E004 RITE HITE DOORS INC 9 1 D D EXTERNAL FIELD WIRING DIAGRAM 1744 XXXX RPB 9 6 2006 5288 2006 D UPDATE POWER TERMINALS 5594 1 30 2008 LIP B UPDATE I ZONE WIRING 5334 4 12...

Page 29: ...PUB NO FASTRAXC FEBRUARY 2008 29 FASTRAX ACTIVATION WIRING 7822E011 7822E011 8 1 FasTrax SERIES ACTIVATION WIRING i COMM 1744 XXXX RPB 2 22 2007 5288 3 9 2007 2007...

Page 30: ...J4 1 UNUSED 2 DC COMMON INPUT 0 VDC 3 DC POWER INPUT 24 VDC 4 24V AC INPUT 24 VAC 5 24V AC COMMON N 24 VAC 6 INVERTER COMMON 24 VDC 7 INVERTER OUTPUT K1 24 VDC 8 INVERTER OUTPUT K0 24 VDC J5 1 LOOP IN...

Page 31: ...VDC 4 RESET INPUT X12 24 VDC J4 1 UNUSED 2 DC COMMON INPUT 0 VDC 3 DC POWER INPUT 24 VDC 4 24V AC INPUT 24 VAC 5 24V AC COMMON N 24 VAC 6 OPEN CLOSE COMMON 24 VDC 7 UNUSED 8 OPEN OUTPUT K0 24 VAC J5...

Page 32: ...32 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX VIRTUAL VISION ELECTRICAL WIRING...

Page 33: ...ON JUNCTION BOX DWG NO 7822E009 7822E009 9 1 C C JBOX ASY VIRTUAL VISION 5357 XXXX RPB 2 7 2007 5288 3 9 2007 2007 A ADD NOTES 5326 5 4 2007 RPB B CORRECT VIRT VISION CABLE 5326 5 7 2007 RPB C REMOVE...

Page 34: ...BY APPROVED BY DRAWN BY REF INITIAL ECN OVER 0 INCH TOLERANCES UP TO 0 125 5 1 25 40 80 15 0 25 1 25 15 40 5 FINISH 1 DEG 80 ANGLES 0 125 0 25 0 010 0 040 0 060 0 100 0 125 0 020 0 030 0 005 MM DD YY...

Page 35: ...SCALE DRAWING DATE DATE DATE CHECKED BY APPROVED BY DRAWN BY REF INITIAL ECN OVER 0 INCH TOLERANCES UP TO 0 125 5 1 25 40 80 15 0 25 1 25 15 40 5 FINISH 1 DEG 80 ANGLES 0 125 0 25 0 010 0 040 0 060 0...

Page 36: ...36 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX RADIAL ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 37: ...PUB NO FASTRAXC FEBRUARY 2008 37 FASTRAX VERTICAL ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 38: ...38 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX STANDARD LIFT ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 39: ...PUB NO FASTRAXC FEBRUARY 2008 39 FASTRAX HIGH LIFT ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 40: ...40 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX 45 TILT ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 41: ...PUB NO FASTRAXC FEBRUARY 2008 41 FASTRAX FR VERTICAL ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 42: ...42 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX FR STANDARD ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 43: ...PUB NO FASTRAXC FEBRUARY 2008 43 FASTRAX FR HIGH LIFT ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 44: ...44 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX FR 45 TILT ARCHITECTURAL DRAWING D O O R SYSTEM...

Reviews: