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FASTRAX

HIGH PERFORMANCE MODULAR DOOR

PRINTED IN U.S.A.

Publication No. FasTraxC

email: [email protected]

FEBRUARY 2008

This Manual Covers All Doors Shipped to Date.

Summary of Contents for FASTRAX

Page 1: ...FASTRAX TM HIGH PERFORMANCE MODULAR DOOR PRINTED IN U S A Publication No FasTraxC email printshop RITEHITE com FEBRUARY 2008 This Manual Covers All Doors Shipped to Date...

Page 2: ...RECOMMENDED SERVICE PARTS Bumper Rubber Motor 15250081 2 Fuse 1 Amp 250V Time Delay 51000002 2 Fuse 2 Amp 250V Time Delay 51000005 2 Kit Drive Sphere Qty 10 53700561 2 Closed Limit Switch 51950075 1 O...

Page 3: ...oor place outside of vertical poly lumber pieces at 1 2 O D W 7 1 2 from centerline of opening Ordered Door Width Figures 2 2A or 3B 3 For FasTrax FR door place outside of vertical poly lumber pieces...

Page 4: ...easure tracks at top and bottom to verify proper width 6 For High Vertical Lift or special configuration doors fasten the proper radius to the top of the lower track Figure 6 Page 9 DO NOT fully tight...

Page 5: ...Door Width 1 2 1 8 0 FIGURE 3A FR LOWER TRACK W O POLY LUMBER FasTrax FR 1 2 Ordered Door Width 4 1 2 1 16 0 4 3 4 Ref Door Opening Width FasTrax FR Ordered Door Width 9 1 8 0 8 3 4 Ref FasTrax 1 2 O...

Page 6: ...te to face of drive gear This dimension should be equal on both sides When distance is equal tighten bearing set screws Figure 10 5 Slide lock collar next to bearing and tighten lock collar set screws...

Page 7: ...ign with the driven pulley on the limit switch assembly Sprocket DOES NOT require a key 4 Tilt limit switch assembly and install the chain over the sprockets The weight of the assembly as well as the...

Page 8: ...rackets to upper track 7 Pilot holes 201 x 1 1 4 deep MUST be predrilled into lower track radius Make sure drill is perpendicular and level DO NOT drill into curtain groove 8 Repeat for opposite track...

Page 9: ...4 deep MUST be predrilled into lower track radius Make sure drill is perpendicular and level DO NOT drill into curtain groove Figures 17 or 19 7 Fasten upper wall mount bracket to track and wall flush...

Page 10: ...R TRACK INSTALLATION FIGURE 18 HIGH FasTrax O D W 5 1 2 1 8 0 FasTrax FR O D W 14 1 8 0 Upper Track Bracing Track Splice Wall Mounting Bracket O D H Ordered Door Height Radius Track Wall Mounting Brac...

Page 11: ...l holes drilled through the control box must be through the bottom of the box Figure 21 8 Route all field installed wires so that separation is maintained between line voltage wires and low voltage cl...

Page 12: ...12 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX ELECTRICAL INSTALLATION FIGURE 21 CONTROL BOX Incoming Power Terminals F1 F2 F3 Incoming Power Terminals F1 F2 Serial Label Serial Label i COMM Controller...

Page 13: ...PUB NO FASTRAXC FEBRUARY 2008 13 FASTRAX i COMM LOGIC CHART FIGURE 22 LOGIC CHART...

Page 14: ...ameter being viewed before the M MODE key is pressed pressing the M MODE key will change the display to the parameter edit mode again This allows the user to very easily change between parameter view...

Page 15: ...s O SPd Over speed Excessive motor speed typically caused by mechanical load driving the motor tunE Auto tune stopped before complete Run command removed before autotune complete It br I 2 t on brakin...

Page 16: ...urtain and feed top drive sphere around the back side of the drive gear and into the radius and or track Figure 26 7 Rotate drive tube to drive curtain through the drive gears 8 Loosen brake release h...

Page 17: ...ve Spheres FIGURE 27 FR CURTAIN Exhaust Cup Drive Side Top Curtain Roller Rear Top Seal FIGURE 28 FIGURE 30 THERMAL AIR SEAL Lower Track E Vac Cup E Vac Blower Hook Hose From Blower to Cup Optional Hi...

Page 18: ...door should travel close 6 Stop and turn power off to the door when the curtain is at or near the closed position Rotate the closed magnet arm until it lines up with the proximity switch X1 i COMM inp...

Page 19: ...m tube install top bolt only rotate tube outward approx 30 to line up install holes and temporarily insert bolt 6 Starting on the left side snap top of end center shroud piece angles into wall track a...

Page 20: ...al Vision to Virtual Vision Cable Non Drive S F Emitter Photoeye J Box to Module Cable If Optional I Zone Present Additional 3 Plug Connector Will Be Present Drive S F Receiver Photoeye J Box to Modul...

Page 21: ...late Be sure to get an equal gap at all three nut locations 6 To tighten the air gap raise the nuts just inside the red housing plate and then tighten the outside nuts BRAKE TORQUE ADJUSTMENT This sho...

Page 22: ...at sensor To accomplish this temporarily disconnect the activation sensor s from its power supply at the I COMM use the remote to set a security code e g 1111 for the Virtual Vision sensor s then powe...

Page 23: ...present at the track hole locations weld where possible Note There MUST be a fastener every other hole minimum approximately 4 3 Position upper weld plates so they catch the wall mount bracket holes...

Page 24: ...f door height is less than 8 0 tall install drive guard onto radial style doors Figure 46 SIGN INSTALLATION 1 If door height is less than 8 0 tall install sign and brackets onto all radial style doors...

Page 25: ...normal conditions Observe the door opening to make sure that it opens fully Observe the closing action to make sure that the door operates smoothly and fully closes without excessive curtain ripple at...

Page 26: ...level fill with 90 weight if low Check snap rings to verify seated properly Check open and close positions adjust as required Check photoeye cutoff switches Lubricate chain sprockets and check alignme...

Page 27: ...with the open limit switch by rotating the open magnet plate d To adjust the closed limit switch lower door so the curtain bottom loop is sealing on the floor and align magnet with the close limit swi...

Page 28: ...RAM N A PRIOR 7822E004 7822E004 RITE HITE DOORS INC 9 1 D D EXTERNAL FIELD WIRING DIAGRAM 1744 XXXX RPB 9 6 2006 5288 2006 D UPDATE POWER TERMINALS 5594 1 30 2008 LIP B UPDATE I ZONE WIRING 5334 4 12...

Page 29: ...PUB NO FASTRAXC FEBRUARY 2008 29 FASTRAX ACTIVATION WIRING 7822E011 7822E011 8 1 FasTrax SERIES ACTIVATION WIRING i COMM 1744 XXXX RPB 2 22 2007 5288 3 9 2007 2007...

Page 30: ...J4 1 UNUSED 2 DC COMMON INPUT 0 VDC 3 DC POWER INPUT 24 VDC 4 24V AC INPUT 24 VAC 5 24V AC COMMON N 24 VAC 6 INVERTER COMMON 24 VDC 7 INVERTER OUTPUT K1 24 VDC 8 INVERTER OUTPUT K0 24 VDC J5 1 LOOP IN...

Page 31: ...VDC 4 RESET INPUT X12 24 VDC J4 1 UNUSED 2 DC COMMON INPUT 0 VDC 3 DC POWER INPUT 24 VDC 4 24V AC INPUT 24 VAC 5 24V AC COMMON N 24 VAC 6 OPEN CLOSE COMMON 24 VDC 7 UNUSED 8 OPEN OUTPUT K0 24 VAC J5...

Page 32: ...32 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX VIRTUAL VISION ELECTRICAL WIRING...

Page 33: ...ON JUNCTION BOX DWG NO 7822E009 7822E009 9 1 C C JBOX ASY VIRTUAL VISION 5357 XXXX RPB 2 7 2007 5288 3 9 2007 2007 A ADD NOTES 5326 5 4 2007 RPB B CORRECT VIRT VISION CABLE 5326 5 7 2007 RPB C REMOVE...

Page 34: ...BY APPROVED BY DRAWN BY REF INITIAL ECN OVER 0 INCH TOLERANCES UP TO 0 125 5 1 25 40 80 15 0 25 1 25 15 40 5 FINISH 1 DEG 80 ANGLES 0 125 0 25 0 010 0 040 0 060 0 100 0 125 0 020 0 030 0 005 MM DD YY...

Page 35: ...SCALE DRAWING DATE DATE DATE CHECKED BY APPROVED BY DRAWN BY REF INITIAL ECN OVER 0 INCH TOLERANCES UP TO 0 125 5 1 25 40 80 15 0 25 1 25 15 40 5 FINISH 1 DEG 80 ANGLES 0 125 0 25 0 010 0 040 0 060 0...

Page 36: ...36 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX RADIAL ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 37: ...PUB NO FASTRAXC FEBRUARY 2008 37 FASTRAX VERTICAL ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 38: ...38 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX STANDARD LIFT ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 39: ...PUB NO FASTRAXC FEBRUARY 2008 39 FASTRAX HIGH LIFT ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 40: ...40 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX 45 TILT ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 41: ...PUB NO FASTRAXC FEBRUARY 2008 41 FASTRAX FR VERTICAL ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 42: ...42 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX FR STANDARD ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 43: ...PUB NO FASTRAXC FEBRUARY 2008 43 FASTRAX FR HIGH LIFT ARCHITECTURAL DRAWING D O O R SYSTEM...

Page 44: ...44 PUB NO FASTRAXC FEBRUARY 2008 FASTRAX FR 45 TILT ARCHITECTURAL DRAWING D O O R SYSTEM...

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