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SYMPTOM

POSSIBLE CAUSES

SOLUTIONS

Machine will not start.

1. No power
2. Blown fuse
3. ON / OFF switch not functioning
4. Motor failure

 1. Check power source, plug and wiring.
 2. Check fuse, replace if it is blown.
 3. Check position of the switch. Contact local                   

dealer for repair or replacement.

 4. Inspect motor for failed components. Contact                    

Dealer for repair or replacement. 

Circuit Breakers trip and /or 

Fuses are blown

1. Wrong circuit size for the machine
2. Motor is overloaded under strain 

from taking too heavy of cut

3. Use of an extension cord

 1. Check circuit/fuse rating and amps of the motor. 

Install CORRECT rated breaker/fuse.

 2. Take lighter cuts in planing lumber.
 3. No extension cord, or use heavier gauge cord.

Machine bogs down in the 

cut

1. Excessive depth of cut
2. Feed rate is too fast
3. Knives are dull

1. Decrease depth of cut.
2. Reduce feed rate.
3. Replace or sharpen knives.

Cutting and planer feed rate 

is not consistent

1. Belts are loose
2. Chips and dust build-up on parts

1. Check pulleys and belts for tension & wear.
2. Unplug machine and clean all parts.

TROUBLESHOOTING THE JOINTER

Jointer fence is not accurate 

at 90° or 45°

1. Fence stops are not properly 

adjusted

2. Locking handles are loose

1. Readjust the fence stops.
2. Check all handles to make sure that they are 

properly tightened before starting the machine.

'Chatter' marks on lumber

Cutterhead slows down 

when jointing

1. Feed rate is too fast

1. Feed rate is too fast
2. Downward pressure on the cutter-

head knives is too great

1. Slow the feed rate down.

1. Slow down feeding the wood over the cutter-

head.

2. Apply less downward pressure

Small raised lines are run-

ning along the surface

1. Knives are nicked or broken

1. Shift knives left & right so nick is not aligned in                                                                               
    the same spot on all 3 rotating knives.    
2. Replace the broken knives.

Jointed stock is concave on 

the back end of the board

Jointed stock is concave on 

the front end of the board

Stock is concave in the 

middle of the board

1. Knives are set higher than the 

outfeed table

1. Outfeed table is set higher than the 

knives

1. Table is out of level

1. Raise the outfeed table level with the cutter-

head & knives.

1. Lower the outfeed table level with the cutter-

head & knives.

1. Raise the table ends.

Milled surface is torn - also 

called 'chip out' or 'tear out'

1. Cutting against the grain
2. Cut is too deep
3. Knives are dull

1. Cut with the grain. For figured woods, take 

shallow cuts to minimize tear out.

2. Reduce cutting depth to 1/16" or less.
3. Replace knives for new sharp edges.

22

TROUBLESHOOTING

 

                             FOR YOUR OWN SAFETY, ALWAYS TURN OFF AND UNPLUG THE MACHINE 

                              BEFORE CARRYING OUT ANY TROUBLESHOOTING.

Summary of Contents for 25-010

Page 1: ...d the serial number and date of purchase in your manual for future reference Serial Number _________________________ Date of purchase _________________________ For technical support or parts questions...

Page 2: ...2 sided 3 Knife Size L x W x T 10 1 4 x 3 4 x 0 043 Maximum Depth of Cut Planing Jointing 1 8 3 18 mm Maximum Cutting Width Planing Jointing 10 255 mm Maximum Cutting Depth Planing Height 6 1 4 160 m...

Page 3: ...prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVOID A DANGEROUS WORKING ENV...

Page 4: ...er cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THA...

Page 5: ...ric cord or plug is necessary CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounde...

Page 6: ...o that all of the knives get used and thus remain sharp longer 21 Never reach inside of a running machine and avoid awkward operations and hand positions where a sudden slip could cause fingers or a h...

Page 7: ...on a protected surface for easy identification and assembly If any parts are missing or broken please call RIKON Customer Service 877 884 5167 as soon as possible for replacements DO NOT turn your ma...

Page 8: ...inter with the infeed and outfeed tables as this may damage the machine 1 Position the machine on a solid level foundation that is located in an area that ample space in front and in back of the plane...

Page 9: ...machine is distributed equally across the main frame 3 Fasten the four Legs to the main frame of the machine using the Bolts Washers and Nuts provided FIG 2 3 4 Once the four legs have been secured to...

Page 10: ...ered See FIG 15 page 12 Re fit and secure the table cover rails FIG 9 NOTE These rails should not be fully tightened as the table needs to slide up and down in order to adjust the depth of cut As a gu...

Page 11: ...re it in position with the Ratchet Lever 217 3 See page 13 for instructions on adjusting the fence FIG 14 ADJUSTMENTS Continued on page 12 JOINTER TABLE ALIGNMENT For the best surfacing of work pieces...

Page 12: ...rements that will be taken 3 With a long metal straight edge place it length wise along the outfeed table so that it extends onto the infeed table The straight edge should lie level across BOTH tables...

Page 13: ...s and over the cutterhead to allow for different board lengths 1 On the rear of the fence loosen the two hex Bolts which attach the Fence Bracket to the Fence through the long center slot in the fence...

Page 14: ...ed from the power source 2 So that adjustments can be made remove the fence assembly the cutterhead guard needs to be lifted up and the Dust Hood 194 pivoted onto the infeed table into the planing use...

Page 15: ...s are needed 1 The outfeed jointer table and the fence needs to be removed and the dust hood lifted up and pivoted back onto the cutterhead to gain access inside of the planer See page 14 step 2 and F...

Page 16: ...tension is correct tighten the motor mounting nuts that were done in step 4 6 The Feed Roller Belt 256 FIG 28 C requires no adjustments Its elasticity automatically applies tension 7 The Feed Roller...

Page 17: ...NOTE To prevent distortion of the lock bar and knife start with tightening the grub screws in the center then move out to the outside screws ON OFF SWITCH The planer is equipped with a standard push b...

Page 18: ...tening the grub screw in the center then move out to the side screws SETTING THE PLANER KNIVES method 2 This method involves using a ruler and a piece of wood or aluminium straight edge preferably one...

Page 19: ...produce better finish results Place the work piece on top of the right infeed table The work piece will be cut on its underside by the rotating cutterhead knives When jointing the feeding direction of...

Page 20: ...the exten sion rollers if needed Continued on page 21 PLANER OPERATION Thickness planing is used to reduce a work piece with one already surface planed surface to a desired thickness To use the plane...

Page 21: ...ed Planer Operation Continued from page 20 Make sure that there are no loose knots nails staples dirt or foreign objects in the wood to be planed Surface wood in the same direction of the grain not ac...

Page 22: ...just the fence stops 2 Check all handles to make sure that they are properly tightened before starting the machine Chatter marks on lumber Cutterhead slows down when jointing 1 Feed rate is too fast 1...

Page 23: ...just scale to match board thickness Small raised lines are run ning along the surface 1 Knives are nicked or broken 1 Shift knives left right so nick is not in the same location on all 3 rotating kniv...

Page 24: ...ed sealed and do not need any further care Keep the drive belts free of oil and grease 5 Clean the planer bed columns on a regular basis to pre vent the build up of wood chips and dust Treat the posts...

Page 25: ...x 16mm Motor Carrier 301 302 303 304 305 306 308 309 310 311 312 313 314 P25 010 301 P25 010 302 P25 010 303 P25 010 304 P25 010 305 P25 010 306 P25 010 308 P25 010 309 P25 010 310 P25 010 311 P25 01...

Page 26: ...140 141 160 159 157 151 153 190 154 155 156 149 150 123 126 129 132 131 148 147 146 145 144 130 129 138 121 120 122 137 136 116 117 114 119 100 164 175 197 196 165 199 198 PARTS DIAGRAM FRAME TABLE A...

Page 27: ...77 179 180 181 182 183 184 185 186 187 188 189 190 194 195 196 197 198 199 P25 010 100 P25 010 101 P25 010 102 P25 010 103 P25 010 104 P25 010 105 P25 010 106 P25 010 107 P25 010 108 P25 010 109 P25 0...

Page 28: ...210 215 2 14 213 212 21 1 207 22 5 206 2 05 221 2 04 20 3 202 201 2 00 223 22 7 222 2 26 224 2 34 232 2 33 228 229 230 231 2 61 217 220 24 2 263 218 219 264 265 26 6 FENCE DRIVE ASSEMBLY NOTE Please r...

Page 29: ...Y NO 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 330 P25 010 200 P25 010 201 P25 010 202 P25 010 203 P25 010 204...

Page 30: ...NOTES Use this section to record maintenance service and any calls to Technical Support ACCESSORIES 25 910 MOBILE BASE C20 910 10 HSS KNIVES PACK of 3 30...

Page 31: ...31 WARRANTY...

Page 32: ...www rikontools com 25 010M4 25 010 For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com...

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