1
20040563
GB
Contents
1
Declarations................................................................................................................................................................................ 3
2
Information and general warnings............................................................................................................................................ 4
2.1
Information about the instruction manual .................................................................................................................... 4
2.1.1
Introduction.................................................................................................................................................................. 4
2.1.2
General dangers.......................................................................................................................................................... 4
2.1.3
Other symbols ............................................................................................................................................................. 4
2.1.4
Delivery of the system and the instruction manual ...................................................................................................... 5
2.2
Guarantee and responsibility....................................................................................................................................... 5
3
Safety and prevention................................................................................................................................................................ 6
3.1
Introduction.................................................................................................................................................................. 6
3.2
Personnel training ....................................................................................................................................................... 6
4
Technical description of the burner ......................................................................................................................................... 7
4.1
Burner designation ...................................................................................................................................................... 7
4.2
Models available.......................................................................................................................................................... 7
4.3
Burner categories - Countries of destination ............................................................................................................... 8
4.4
Technical data ............................................................................................................................................................. 8
4.5
Electrical data.............................................................................................................................................................. 9
4.6
Burner weight .............................................................................................................................................................. 9
4.7
Maximum dimensions................................................................................................................................................ 10
4.8
Firing rate .................................................................................................................................................................. 10
4.8.1
Firing rate based on the air density ........................................................................................................................... 10
4.9
Test boiler.................................................................................................................................................................. 12
4.10
Burner description ..................................................................................................................................................... 13
4.11
Burner equipment...................................................................................................................................................... 13
4.12
Control box for air/fuel ratio (REC27.100A2)............................................................................................................. 14
4.13
Servomotor (SQM33...) ............................................................................................................................................. 16
5
Installation ................................................................................................................................................................................ 17
5.1
Notes on safety for the installation ............................................................................................................................ 17
5.2
Handling .................................................................................................................................................................... 17
5.3
Preliminary checks .................................................................................................................................................... 17
5.4
Operating position ..................................................................................................................................................... 18
5.5
Preparing the boiler ................................................................................................................................................... 18
5.5.1
Introduction................................................................................................................................................................ 18
5.5.2
Boring the boiler plate ............................................................................................................................................... 19
5.5.3
Blast tube length........................................................................................................................................................ 19
5.6
Securing the burner to the boiler ............................................................................................................................... 19
5.7
Positioning the probe - electrode............................................................................................................................... 20
5.8
Combustion head adjustment.................................................................................................................................... 20
5.8.1
Air adjustment ........................................................................................................................................................... 20
5.8.2
Gas/Air adjustment.................................................................................................................................................... 21
5.9
Gas feeding ............................................................................................................................................................... 22
5.9.1
Gas train.................................................................................................................................................................... 22
5.9.2
Gas feeding line ........................................................................................................................................................ 23
5.9.3
Gas pressure............................................................................................................................................................. 24
5.10
Electrical wiring ......................................................................................................................................................... 25
5.10.1
Passage of power supply cables............................................................................................................................... 25
5.11
Thermal relay adjustment.......................................................................................................................................... 26
5.12
Measuring the ionisation current ............................................................................................................................... 26
6
Start-up, calibration and operation of the burner ................................................................................................................. 27
6.1
Notes on safety for the first start-up .......................................................................................................................... 27
6.2
Adjustments prior to ignition ...................................................................................................................................... 27
6.3
Burner start-up .......................................................................................................................................................... 28
6.4
Burner adjustment ..................................................................................................................................................... 28
Summary of Contents for RS 55/E BLU
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