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Installation Instructions

 

 

 
 
 
 
 
 

Safety and Installation Requirements 

 

Please ensure that these instructions are read and understood before installation. Failure to comply

 with the instructions 

listed below can cause 

product/property damage, severe personal injury

, and/or 

loss of life

 

Working on the equipment 

The installation, adjustment, service 
and maintenance of this product must 
be done by a 

licensed professional 

heating contractor 

who is qualified and 

experienced in the installation, service, 
and maintenance of hot water boilers. 
There are no user serviceable parts on 
the boiler, burner or control. 

Ensure 

main power

 supply to 

equipment, the heating system, and all 
external controls has been 

deactivated

Close

 main

 gas supply 

valve

. Take precautions in both 

instances to avoid accidental 
activation of power during service 
work. 

It is not permissible to perform service 
work on any component part ensuring 
safe operation of the heating system. 
When replacing parts, use original 
Viessmann or Viessmann approved 
replacement parts. 
 
 

 

 
 

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 

 

 

 
 
 
 
 
 
 

NG burner to Vitoflame 200 

5352 565 v1.0   07/2008 

Please file in Serv

ice B

inder 

Vitoflame 200 NG burner is produced 
and tested as the burner for Vitola 
200 VB2 boilers with the assumption 
that combustion air will be supplied 
from beneath the original burner hood.
The retrofit burner hood is smaller in 
size and therefore final burner 
adjustment (air gate) is necessary. 
 
The retrofit burner can be used only 
with a 120V Viessmann control, 
which has a 7-pole 41 plug on the 
burner cable for direct connection to 
the Viessmann 120V boiler control. 

This is not a substitute for the original 
Viessmann Vitoflame 200 technical 
literature. 
This document must be used in 
conjunction with the Vitoflame 200 
technical literature.  
The Vitoflame 200 literature contains 
all local/provincial/state safety rules, 
codes and regulations, which, if not 
followed, may cause property damage 
and/or personal injuries/death. 
 
Guidelines: Retrofit Natural Gas 
burner Vitoflame 200 for Vitola 
boilers. (120V control only)

       

 

Vitola VGA Retrofit

 

Retrofit Natural Gas burner Vitoflame 200 for Vitola boilers (120V only) 

IMPORTANT 

Vitola boilers model/size 

Input 
BTU/h 

BEA VNE VBC 

 

18 18 18  

 

90000 

22 22 22 116000 
33 33 33 146000 
35 40 40 185000 
46 50 50 238000 
58 63 63 300000 

 

Parts supplied

:

 
Vitoflame 200 burner VGA-series         

Æ

 Part No. 7134

 

(431 to 436) 

Retrofit burner hood for Vitoflame 200 

Æ

 Part No. 7817 237 

Support bracket (extension bolt)           

Æ

 Part No. 7820 960

 

 

Summary of Contents for Vitola VGA Retrofit

Page 1: ...NG burner is produced and tested as the burner for Vitola 200 VB2 boilers with the assumption that combustion air will be supplied from beneath the original burner hood The retrofit burner hood is sm...

Page 2: ...he four bolt mounting pattern Fig 1 and 2 Conversion procedure Remove three bolts and remove mounting flange with blast tube Drill out the blank profile mounting holes and finish the holes with round...

Page 3: ...Open boiler door 4 Remove combustion chamber 5 Clean out the boiler 6 Inspect combustion chamber 7 Reinstall combustion chamber 8 Close and tighten boiler door 9 Replace burner gasket Fig 3 10 Install...

Page 4: ...2 Install supplied double acting barometric MG1 vent damper on vent connector 13 Install FTS 4 spill switch as per the FTS 4 supplied instruction 14 Make final gas connection 15 Connect power cable wi...

Page 5: ...plate and replace it with support bracket extension bolt Fig 7 and 8 19 Fire the burner and make final burner adjustment using a combustion analyzer 20 For Natural gas the CO2 level should be around 9...

Page 6: ...continued 23 Attach burner hood to burner Fig 9 5352 565 v1 0 Installation IMPORTANT Sometimes the installer may experience some fitting difficulties with the gas pipe passing through the cut out ope...

Page 7: ...ion from 2 oil to Natural gas Remember to cap the oil tank filler neck and give a conversion notice to the local oil supplying company Venting system must be inspected and calculated according to loca...

Page 8: ...ay Road Waterloo Ontario N2V 2G5 Canada Tel 519 885 6300 Fax 519 885 0887 www viessmann com info viessmann ca Viessmann Manufacturing Company U S Inc 45 Access Road Warwick Rhode Island 02886 USA Tel...

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