background image

20061862

20 

GB

Installation

5.11.2

Gas train

Type-approved  in  accordance  with  EN  676  and  supplied  sepa-
rately from the burner.

To select the correct model of the gas train, refer to the "burner-
gas train combination" manual supplied.

5.11.3

Gas train installation

The gas train is prearranged to be connected to the burner with
the flange 1)(Fig. 20).

5.11.4

Gas pressure 

Tab. K indicates the pressure drop of the combustion head and
the gas butterfly valve depending on the operating output of the
burner. 

Tab. K

The values shown in Tab. K refer to: 

Natural gas G 20 NCV 9.45 kWh/Sm

(8.2 Mcal/Sm

3

)

Natural gas G 25 NCV 8.13 kWh/Sm

(7.0 Mcal/Sm

3

Column 1

Pressure drop on combustion head.
Gas pressure measured at the test point 1) (Fig. 21), with:

combustion chamber at 0 mbar;

burner working at maximum modulating output;

combustion head adjusted as in page 18.

Column 2
Pressure  loss  at  gas  butterfly  valve  2)  (Fig. 21)  with  maximum
opening: 90°.

To  calculate  the  approximate  output  at  which  the  burner  oper-
ates:

Subtract  the  combustion  chamber  pressure  from  the  gas
pressure measured at test point 1) (Fig. 21).

Find, in the table Tab. K related to the burner concerned, the
pressure value closest to the result of the subtraction.

Read off the corresponding output on the left.

DANGER

Disconnect the electrical supply by means of the
system's main switch.

Make sure that there are no gas leaks.

Pay attention when handling the train: danger of
crushing of limbs.

Make sure that the gas train is properly installed
by checking for any fuel leaks. 

The  operator  must  use  the  required  equipment
during installation.

20062301

Fig. 20

kW

p (mbar)

p (mbar)

G 20

G 25

G 20

G 25

R

1

0

0

0

/M

 C

0

1

3750

9.2

13.7

1.0

1.4

4000

10.8

16.0

1.1

1.6

4500

13.9

20.7

1.4

2.1

5000

17.0

25.4

1.7

2,5

5500

20.2

30.1

2.1

3.1

6000

23.3

34.8

2.4

3.7

6500

26.4

39.4

2.9

4.3

7000

30.4

45.3

3.3

5.0

7500

34.8

51.9

3.8

5.7

8000

39.2

58.5

4.4

6.5

8500

43.6

65.1

4.9

7.3

9000

49.2

73.3

5.5

8.2

9500

55.0

82.0

6.1

9.2

10000

60.8

90.7

6.8

10.1

10600

67.8

101.1

7.6

11.4

R

1

2

0

0

/M

 C

0

1

5500

23.1

34.5

2.1

3.1

6000

27.9

41.6

2.4

3.7

6500

32.6

48.7

2.9

4.3

7000

37.4

55.7

3.3

5.0

7500

42.1

62.8

3.8

5.7

8000

48.3

72.1

4.4

6.5

8500

54.5

81.3

4.9

7.3

9000

60.7

90.6

5.5

8.2

9500

67.0

99.8

6.1

9.2

10000

74.3

110.8

6.8

10.2

10500

81.9

122.2

7.5

11.2

11000

89.6

133.6

8.2

12.3

11500

97.2

145.0

9.0

13.4

Summary of Contents for RS 1000/M C01

Page 1: ...tion use and maintenance instructions 20061862 6 12 2014 Forced draught gas burners Progressive two stage or modulating operation CODE MODEL TYPE 20061873 RS 1000 M C01 1139 T 20061850 RS 1200 M C01 1...

Page 2: ...Translation of the original instructions...

Page 3: ...ol box LFL1 333RL 13 4 13 Servomotor SQM10 1 14 5 Installation 15 5 1 Notes on safety for the installation 15 5 2 Handling 15 5 3 Preliminary checks 15 5 4 Operating position 16 5 5 Removal of the loc...

Page 4: ...ure switch check CO 27 6 9 2 Maximum gas pressure switch 27 6 9 3 Minimum gas pressure switch 27 6 10 Operation sequence of the burner 28 6 10 1 Burner start up 28 6 10 2 Operation 28 6 10 3 Burner fl...

Page 5: ...EMC 2004 108 EC Electromagnetic Compatibility Such products are marked as follows The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001 Manufacture...

Page 6: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Page 7: ...f damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreasonable...

Page 8: ...nce Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific pu...

Page 9: ...d 1 stop every 24h Continuous operation 1 stop every 72h Electrical supply of the system 3 400 50 3 230 50 Voltage of auxiliaries 230 50 60 110 50 60 R S 1000 M TC Emission C01 or Class 1 EN676 BLU or...

Page 10: ...e at max output 2 Gas G20 G25 mbar 67 1 101 2 97 2 145 Operation Intermittent min 1 stop in 24 hours Progressive two stage or modulating by kit see accessories Standard applications Boilers water stea...

Page 11: ...ed on the hinge The maximum dimensions of the open burner are indicated by the L and R positions The l position is reference for the refractory thickness of the boiler door Tab F Destination country G...

Page 12: ...in the diagram consult the manufac turer The firing rates were obtained in special test boilers according to EN 676 regulations In Fig 3 you can see the diameter and length of the test combus tion ch...

Page 13: ...rain flange 14 Shutter 15 Combustion head movement lever 16 Air damper movement leverage 17 Air pressure switch differential operating type 18 Combustion head air pressure test point 19 Maximum gas pr...

Page 14: ...Plug socket servomotor 17 Light signalling of main fuel valve open 18 Heat request light signalling 19 Light signalling of mains live state 20 Flame sensor plug sensor socket NOTE Two types of burner...

Page 15: ...ables separately as far as possi ble from the control box and the other cables When wiring the unit make sure that AC 230 V mains voltage cables are run strictly separate from extra low voltage cables...

Page 16: ...onal safety standards are respected During the assembly of the servomotor and the connection of the damper the gears can be disengaged by means of a le ver allowing the drive shaft to be easily adjust...

Page 17: ...ust be free from hazardous mixes e g chloride fluoride halo gen if present it is highly recommended to carry out cleaning and maintenance more frequently WARNING The handling operations for the burner...

Page 18: ...st tube 4 This protection must not compromise the extraction of the blast tube For boilers with a water cooled frontpiece a refractory lining 2 5 Fig 12 is not necessary unless expressly requested by...

Page 19: ...13 proceed as follows disconnect the electrical wiring from the servomotor disconnect the leverage 3 of the cam and movement of the head 12 unscrew the 4 fixing screws 1 and open the burner on the hin...

Page 20: ...combustion head moving the tie rod on the holes 5 6 7 8 10 Fig 15 The selection of the hole to be used is determined based on the maximum output requested as illustrated in Tab J In the factory the ad...

Page 21: ...k detection control is compulsory for burners with maximum outputs over 1200 kW 9 Gasket 10 Pressure adjuster 11 Train burner adaptor supplied separately P2 Upstream pressure of valves adjuster P3 Ups...

Page 22: ...t test point 1 Fig 21 Find in the table Tab K related to the burner concerned the pressure value closest to the result of the subtraction Read off the corresponding output on the left DANGER Disconnec...

Page 23: ...r Example RS 1000 M C01 with natural gas G20 Maximum modulating output operation Gas pressure at an output of 8000 kW 39 2 mbar Pressure in combustion chamber 5 mbar 39 2 5 44 2 mbar Pressure required...

Page 24: ...stat pres sure switch If this is not the case a time switch should be fitted in series to TL to stop the burner at least once every 24 hours Refer to the wiring diagrams The electrical safety of the d...

Page 25: ...e right to carry out the thermal relay test 5 14 Motor rotation As the burner is not fitted with a phase sequence checking de vice the motor rotation may be incorrect If this is not the case turn the...

Page 26: ...ration is unnecessary if each of the two solenoid valves is equipped with a pilot light that signals voltage pass ing through 6 3 Burner start up Close the remote controls and position the selector 1...

Page 27: ...the servomotor on po sition max approx 130 Cam V regulates the minimum modulation output fac tory set at 45 Remaining cam not used Lever 7 servomotor reset 6 6 Burner adjustment and output modulation...

Page 28: ...and for a wide calibration field to adjust the servomotor to the maximum of the output used the nearest possible to the maximum opening 130 On the gas butterfly valve fuel step according to the burne...

Page 29: ...t lower the adjust ment pressure by slowly turning the relative knob anticlockwise until the burner locks out Now turn the knob clockwise by 2 mbar and repeat the start up of the burner If the burner...

Page 30: ...he presence of the flame and the correct position of the air and gas maximum pres sure switches If the temperature or the pressure is low so the thermostat pressure switch TR is closed the burner prog...

Page 31: ...to the mini mum end of scale position Turn the air pressure switch to the maximum end of scale position The burner must stop in lockout Turn off the burner and cut off the power Disconnect the minimum...

Page 32: ...ay have accumulated To remove the photocell pull out outwards it is only pressed in Minimum value for correct operation 70 A If the value is lower it could be due to exhausted photocell low voltage lo...

Page 33: ...is possible to open the burner on the hinge 7 4 Closing the burner Refit following the steps described but in reverse order refit all burner components as they were originally assembled EN 676 Air exc...

Page 34: ...set of fail ures that may occur and result in irregular burner operation or no functioning at all If a burner malfunction is detected first of all check that the electrical wiring is adequately conne...

Page 35: ...place Pressure switch pressure test point pipe blocked Clean Poorly adjusted head Adjust Dirty fan Clean High depression in the furnace Contact our Technical Department The burner turns on and then re...

Page 36: ...minimum gas pressure switch intervention pressure Replace the gas filter cartridge Lockout without symbol indication Flame simulation Replace the control box Burner goes into lockout during operation...

Page 37: ...o components should be ordered the analogue signal converter the Potentiometer Continuous purging kit Soundproofing box kit Gas trains in compliance with EN 676 Please refer to manual A Appendix Acces...

Page 38: ...starter 5 Functional layout LFL 1 6 Functional layout LFL 1 7 Functional layout LFL 1 8 Functional layout LFL 1 9 Functional diagram 10 Electrical wiring that the installer is responsible for 11 Elec...

Page 39: ...AA 1 1 8 8 1 NC 2 1 8 8 K 0LLM NC 2 J9A F8 E F I 6 7 N 6 J9A 9 I BH F 6 A J9A JAB NC NB N 9 A W A6 A6 A6 A6 A5 W EF A6 B5 FDE B38 EG H W ID 66F H 66F8 X I 6A I W 1 EC IE 1 E IEY EC W EF F E C EF I EF...

Page 40: ...1 6 7 F95 2 F95 4 4 A E5 A E5 A E5 50 0 1 A0E5 7 F95 F95 4 4 A2E71 A E6 F95 G2 G3 3 F95 4 9 8 47 7 H H 1 F95 4 4 A2E71 A0E7 1 A0E42 A0E7 5 I 5 A 5 8 A 5 8 A 5 4 5 I 8 A 5 46 A A 6 J4 D8 I B 4 A D8 J...

Page 41: ...3 4 0 06 8 H7E 78 H8E 6 H8E HLE A H8E 75 HLE M H H H M A FD H H ADCF H 4 FB G M C D H G D H N A H A M O F H F A H O F3 H FPA F M FD D H F H FD H FD3 4 M C A D H 4C3 H A H C D M F A CD H DF A H DF A H...

Page 42: ...H 2 2 G66 0 02 G66 09 4 2 09 F4B7 09 F4B7 6 O 6A F 6A 9 F 6A9 F 6A 6 O 9C F 6A 7 F C F 7 1 C E9 O H AA F E9AA 1 F P 9 F H9A6 H O 9C89 F HC99 F 9CD F HCQ C8 O C F C98 F C H9 F C D 1 O 6 7 F 1 D9 F 6A 7...

Page 43: ...5 37 A J 3 J 5 F 9 E7C 6 33 35 37 A 4BA A A4 J6 1 J6 7 F 9 97 33 35 37 9 4 4 BA 2 A J J 6 F 9 E6C97 33 35 37 9 4 4 A J8 33 J8 35 E8C 3 E8C 3 F 9 K 9B E 9B E 9B E 9B 92 K 4A E 9B 2 E A 4 E 0L 4 D K M B...

Page 44: ...6A D 6A 9 D 6A9 D 6A 6K J 91 D 6A 7K D 1 D 7 L 1 C9 J H AA D C9AA L D M 9 D H9A6 H J N9189 D H199 D N910 D H1O 18 J 1 D 198 D 1 H9 D 1 0 L J 6 7 D L 09 D 6A 7 D L9 HJ 1 7 D 1 H9 D 1 H9 D 1 H9 N0J N A...

Page 45: ...ZX Z O K Z X L X KD D LD ZX Z L QL U QL U Q L U QGL M RP U QGH U MPOR U HJ GRN T ZOGQQP U T QQP U GLM U Z Q ZM _ RI U ZR M U _ RS U ZR M RI RP P U R I U RPLZ U RPS J OGMHP U JOS U QGMH U O PZ GRGMHOP...

Page 46: ...5T 0 2P85 54 10 3N70 2 5 6110 05L0 6 L0383P04 5 2P0L 2P61304 3N7 2 9UP10L 1 1 1C 70 1 1 1C 70 C L 70 V G H A PW L L 0 0 6 6 26J10 26J10 6L 8384 6LK 3P04 61 4016N C 6 6L 8384 6LK 3P04 61 4016N I 6 03 3...

Page 47: ...7 0 J 20 N 5 0 I 7 7 2M 2 U 06 I 7 0 3L 5 0 2 J E E 7 2 7 0 2 6 2 3 7 0 27 F I V 0 6 0 2 2 JN 320 0 6 0 2 277 E W CX G 7 07 0 8I7 H Y 2I 7 2 0 5 J W CX I 7 J O 6 25 A I 77 J 7 7 0 27 2 20 3L 0 0 2 Y 2...

Page 48: ...B C C 1 9 83 g 0g 5 G 5 5 8 g 0g UQMS 1K UWML BFD 9 8G G2 G5 G 83 8 8G G5 G2 h R UM QKV OS MV WOU UMKNPZL U 8 B7 i A X3 9h G 1 9h 9 h 9 G 2 6 G2 i 7 G5 G 5 9 9 1 G 5 9 G 5 5 8 0 6 5 8 6 B X3 X3 B X3 8...

Page 49: ...U SZ2 5 5 456 56 M 4 6WFNXYYY 6 SSU6T5 5 4 25S46 05 M 4 6WFNXYYY 5 4 6 506 J 7 9 S 42 42 4P 4R 4Q 0 _ 20 205 250 2 0 M _ 56U 2 SM U 6 SZW 6a 35 _ V 22U 3522UW b 0 5 V52 V _ c56T5 V655 c564 V6 6T _ 6U...

Page 50: ...1 Start triangle starter star contactor KST1 Star triangle starter timer K1 Clean contacts output relay with fan motor working K2 Clean contacts output relay motor lockout K3 Clean contacts output rel...

Page 51: ......

Page 52: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

Reviews: