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COMMISSIONING AND MAINTENANCE

EXTRANEOUS LIGHT OR FALSE FLAME SIGNAL

The presence of the parasite flame or the extraneous light can be 

detected in the standby condition when the burner is stopped 

and waiting for a heat request. If the presence of a flame or ex-

traneous light is detected also in the "t2" stage, the motor does 

not start until the flame signal has disappeared or until lockout 

has been reached. If extraneous light or a false flame signal is 

detected when the fan motor is running during pre-purging, 

the burner stays in purge mode until the light or flame signal 

stops. If this does not occur within 25 seconds, the burner locks 

out. If the parasite flame or the extraneous light are detected 

during the pre-purging, the pre-purging time of 15 seconds is 

reset and the time for checking for the presence of a parasite 

flame or extraneous light begins (the motor continues to purge).

The function is cumulative and can be carried out a maximum 

of 2 times. If at the 24th second the parasite flame or the extra-

neous light disappears, the pre-purging time starts and if the 

parasite flame or the extraneous light reappear the pre-purg-

ing time is reset and the countdown of 25 seconds for checking 

for the presence of the parasite flame or the extraneous light 

restarts. The burner also locks out if extraneous light or a false 

flame signal is detected three times.

If during the recycling due to flame disappearance when oper-

ating and the consequent repetition of the start-up sequence 

the presence of a parasitic flame or extraneous light is detected, 

the control countdown of 25 seconds starts (for the presence of 

the parasitic flame or extraneous light).

The fault is indicated by the blinking LED (see paragraph “Fault 

diagnosis - lockouts” on page 49).

PRE AND POST-IGNITION

During pre-ignition, the ignition electrode switches on 2 sec-

onds before the fuel oil valve opens.

During post-ignition, the ignition electrode switches off 3 sec-

onds after the end of safety time.

Ignition remains active throughout safety time.

NOTE

If the ignition cycle repeats continuously or a series of heat re-

quests are received in a short time, the functioning of the igni-

tion transformer is limited to one cycle a minute.

POWER SUPPLY FREQUENCY ERROR

The burner controller automatically detects the frequency of the 

main power supply over the interval of 50 to 60 Hz. Operating 

times are verified for both frequencies.

An error is indicated by the LED flashing (see paragraph “Fault 

diagnosis - lockouts” on page 49).

 

− If an error is detected before a heat request is made, the 

burner does not start up and the error is signalled.

 

− If an error is detected during pre-purging, the burner re-

mains in purge mode and the error is signalled.

 

− If no error is detected during normal functioning, the 

burner continues to function normally.

 

The burner starts up as soon as the error disappears.

FAN MOTOR CONTROL

The burner controller automatically detects the presence of the 

fan motor and enters lockout in the event of a fan motor failure. 

An error is indicated by the LED flashing (see the “Fault diagnosis 

- lockouts” section on page 49).

INTERNAL VOLTAGE ERROR

The burner controller automatically checks that internal voltage 

is correct. An error is indicated by the LED flashing (see the “Fault 

diagnosis - lockouts” section on page 49).

 

− If an error is detected during initialisation, the burner 

does not start up.

 

− If an error is detected after a lockout, the burner will not 

start up.

 

− If an error is detected after a shutdown test, the burner 

will not start up.

 

− If no error is detected during normal functioning, the 

burner continues to function normally.

 

The burner starts up as soon as the error disappears.

RESET BUTTON ANOMALY

If the reset button is faulty or is kept pressed for more than 60 

seconds, the fault is indicated by the blinking of the LED (see 

paragraph “Diagnostics of Faults - Lockouts” on page 49) as long 

as it is present.

This is merely a signal of the error condition.

 

− If an error is detected during pre-ventilation or safety 

time, the burner does not enter lockout but continues 

with the startup sequence.

 

− If an error is detected during normal functioning, the 

burner shuts down and does not restart. The error is sig-

nalled.

 

− If an error is detected while the burner is already locked 

out, no signal is displayed but the burner cannot be re-

set. The LED stops flashing as soon as the error disap-

pears.

CHECKING THE ELECTRONIC CIRCUIT CONTROLLING THE OIL VALVE

The control box detects the presence of a fault inside the elec-

tronic circuit controlling the oil valve, the fault is indicated by 

the blinking LED (see paragraph “Fault diagnosis - lockouts” o

page 49).

 

− If the anomaly is detected during the initialisation, the 

burner goes into lockout.

 

− If the anomaly is detected during the pre-purging, the 

burner goes into lockout.

 

− During a recycling, if the fault is detected, the burner 

does not start and goes into lockout.

 

− If the fault is not detected during running position the 

burner remains in operation.

The fault is not detected if the burner is in lockout.

Summary of Contents for 20118250

Page 1: ...cod 20129503 rev 3 06 2019 INSIEME EVOe 32 B 110 LN EN INSTALLATION AND MAINTENANCE MANUAL...

Page 2: ...FORMITY INSIEME EVOe 32 B 110 LN boilers conform to the following di rectives Directive 92 42 EEC on efficiency requirements Electromagnetic Compatibility Directive 2014 30 EU Low Voltage Directive 20...

Page 3: ...2 Filling 24 2 11 3 Emptying 24 2 11 4 Heater emptying 24 2 12 Wiring diagram 25 2 13 Electrical connections 26 2 14 Menu navigation 28 2 15 Enter password 29 2 16 Navigation scheme 30 2 17 List of p...

Page 4: ...e appliance Make sure that he she is familiar with all the information required for safe system operation 1 2 Precautions The operation of any appliance that uses fuel electrical power and water deman...

Page 5: ...erature probe heater the im mersion probe in the heater is used by the regulator to view and check the domestic hot water temperature and to manage the relevant operating parameters DHW Set point DHW...

Page 6: ...ion vessel 6 Control panel 7 Heating expansion reservoir 8 Burner 9 Boiler drain cock 10 Magnesium anode 11 Storage cylinder inspection flange 12 Storage cylinder flange insulation 13 Storage cylinder...

Page 7: ...adjuster screw 6 Air intake 7 Oil pump pressure adjuster screw 8 Pressure gauge fitting 9 Photoresistor 10 Flame pipe 11 Condenser 12 Motor 13 Heating element OIL PUMP 7 6 5 4 3 2 1 8 1 Suction port 2...

Page 8: ...minal heat output and low temperature referred to LHV with return at 37 C 97 3 Energy efficiency in DHW mode wh 77 Domestic load profile XL Chimney losses with burner on at max Pn 80 60 C 3 8 Heat los...

Page 9: ...in 10 minutes with storage cylinder at 48 C 130 l Water draw in 10 minutes with storage cylinder at 60 C 240 l Specific flow rate EN 13203 22 l min Reset time T 35 C 18 min Maximum operating pressure...

Page 10: ...622 2012 Approximate average annual electricity consumption according to regulations 641 2009 622 2012 PUMP CURVES Residual head m kPa Q m h 0 1 2 3 4 5 6 7 m H 0 10 20 30 40 50 60 70 kPa p 0 0 0 1 0...

Page 11: ...L INFORMATION 1 9 Location of sensors INSIEME EVOe 32 B 110 LN 1 3 2 4 5 6 1 Delivery temperature probe 2 Return temperature probe 3 Safety thermostat 4 Pressure transducer 5 Boiler sensor 6 Heater se...

Page 12: ...restoring the operation after a stop due to an anomaly 5 Navigation keys 6 Main switch located on the equipment rear wall Light Guide displaying STATUS DESCRIPTION Green blinking Thermal unit drain cy...

Page 13: ...ng the Installer menu 4 Icon displayed when the burner of the equipment is on The icon will be marked with a cross in case of Permanent or Temporary error 5 Icon displayed when the climatic mode opera...

Page 14: ...ed in a plastic bag 1 inside the boiler User manual Installation and maintenance manual Hydraulic test certificate Energy label Conventional warranty conditions There is another plastic bag 2 inside t...

Page 15: ...rgy For Life www riello com A remove the cardboard packing and non scratch cloth 0 0Do not dispose of packaging material into the environment or leave it within the reach of children since it can beco...

Page 16: ...ly sized vent openings which com ply with the Technical Standards and Regulations in force in the place of installation 9 9When installing the boiler allow sufficient space around it to access all saf...

Page 17: ...Make sure that the flow rate head and direction of flow of the pumps are suitable and correct Make sure that the central heating circuit has been flushed out to remove all sludge and lime scale and t...

Page 18: ...ation pump 4 Non return valve 5 Pressure reducer 6 Water softener filter 7 Safety valve drain 8 Central heating circuit and storage cylinder drains 9 DHW user MI Central heating flow RI Central heatin...

Page 19: ...ght 9 9Clean out the oil tank at suitable intervals 9 9The fuel supply system must be suitable for the burner ca pacity and must be equipped with all the safety and control devices required by the Sta...

Page 20: ...on port 2 Return 3 By pass screw 4 Pressure gauge fitting 5 Pressure adjuster screw 6 Vacuum gauge fitting 7 Solenoid valve 8 Auxiliary pressure measurement fitting 7 6 5 4 3 2 1 8 2 10 Discharge of c...

Page 21: ...ge direc tion use a T section with an inspection cap to permit easy access for cleaning inside the pipe After cleaning always make sure that inspection caps are replaced tightly and that their seals a...

Page 22: ...intake pipe Coaxial flues 80 125 For these configurations the type C transformation accessory and the concentric flue gas exhaust accessory must be installed following the instructions supplied with...

Page 23: ...he manufacturer recommends the use of water as heat transfer fluid for the central heating system A chemical treatment sys tem must be provided for this water The heat transfer fluid water for the cen...

Page 24: ...drain pipe of the drain valve must be connected to a suitable collection system 2 11 3 Emptying Before emptying Set the main switch of the system to OFF and the main switch of the equipment to 0 Close...

Page 25: ...l N 2 1 3 Ph N 2 1 3 Ph R PCC MV SB PC Thermal unit circulation pump VD Diverter valve L Light guide RE Interface relay SR Return probe SM Flow probe TS Safety thermostat TP Pressure transducer FU Mai...

Page 26: ...power supply of 230Vac The relay RE delays the closure of the fuel shut off valve DAI to prevent a void in the line section between the pump and the valve 2 13 Electrical connections The INSIEME EVOe...

Page 27: ...e disconnecting switch in compliance with CEI EN stand ards contact opening of at least 3 mm Respect the connection L line N neutral Keep the earth conductor 2 cm longer than the power supply con duct...

Page 28: ...g setpoint when active available 3 Raise the DHW set point when available 4 Decrease the DHW set point when available 5 ENTER RESET Enters into MENU mode If pressed for more than 5 seconds it resets a...

Page 29: ...r change 2 15 Enter password To access INSTALLER parameters it is necessary to enter the pass word Press the key ENTER RESET and select Code by using the keys and Press the key ENTER RESET to confirm...

Page 30: ...30 INSTALLATION 2 16 Navigation scheme Basic display mode End user mode installer mode Enter password Bar C or or Example of parameter setting change confirmed change canceled or or or...

Page 31: ...203 C U 0000 033 Quick adjustment of Zone 3 heating setpoint in 0 and 3 heating modes By connecting the zone control accessory this parameter can be used to quickly change Zone 3 setpoint This paramet...

Page 32: ...ture difference below which the burner restarts regardless of the elapsed time indicated in Par 2009 0 20 16 C I 2000 2025 Minimum 0 10V input voltage in heating mode Par 2001 4 0 10 1 V I 2000 2026 M...

Page 33: ...nominal value When an OpenTherm OT ambient thermostat is connected to the thermal unit or to the zone control accessory this parameter is not displayed 5 35 20 C I 2000 2134 Compensation factor of dir...

Page 34: ...xtra Only for MIX Zone 0 20 5 C I 2000 2240 Zone 2 circulator post circulating time 0 60 30 sec I 2000 2241 Zone 2 delivery overtemperature protection 0 100 55 C I 2000 2242 Zone 2 overtemperature con...

Page 35: ...DHW setpoint minus the hysteresis value defined in this parameter the regulator confirms the fulfilment of the request 0 20 3 C I 2000 2037 Hysteresis for heater DHW request stop If the heater tempera...

Page 36: ...eeze protection time 0 24 12 hours I 2000 2099 Burner ignition stand by time It delays the burner ignition after the opening of the solenoid valve on the fuel supply pipeline 0 60 0 sec I Error log 20...

Page 37: ...checks listed above proceed as follows to start up the boiler for the first time set the main switch of the system to ON and the main switch of the equipment to I Upon switching on the display of the...

Page 38: ...ar 2075 0 the heating circuit is not protected against freezing during periods of inactivity 3 2 1 Adjustment of heating setpoint Press the key or to display the current value of the heating temperatu...

Page 39: ...temperature with a fixed setpoint defined in Par 2103 The setpoint value can be directly set without having to access the list of parameters as indicated in paragraph Menu naviga tion on page 28 The s...

Page 40: ...ion factor of external temperature Parameter 2125 installer level Between seasons in certain days the day external tempera ture may exceed the limit threshold set in parameter 2125 sum mer winter swit...

Page 41: ...T communication is not enabled and any OT thermostat connected is supplied but signals a communication error Input 0 10V is not used The Modbus communication is not enabled The equipment works with a...

Page 42: ...is supplied but signals a communication error The Modbus communication is not enabled If a device is connected to the Modbus the values on the remote device are not updated The parameters regulating s...

Page 43: ...he post circulation time Par 2044 With the external probe connected the protection activates only with the external temperature values 10 C Venting Par 2090 The function is automatically enabled at th...

Page 44: ...with the permanent error number The icon indicates that the burner is disabled The equipment must be manually reset by keeping the key ENETER RESET pressed Temporary Error The text Err is displayed t...

Page 45: ...5 The sampling hole for flue gas analysis must be made on the straight section of the discharge duct sufficiently far from curves and elbows For the hole size and its correct po sitioning on the disc...

Page 46: ...ion time control box remains in waiting mode for t1 1 sec t2 Initialisation verification time time follow ing startup of main power supply 3 5 sec t2l Checks extraneous light or parasite flame during...

Page 47: ...purging control box goes into lockout at the end of t3l 25 sec t3i Spark pre ignition time 2 sec ts Safety time 5 sec t4i Total spark ignition time 10 sec t4l Valve deactivation reaction time followi...

Page 48: ...t diagnosis lockouts Description of lockout Lockout time Presence of extraneous light during standby After 25 seconds Pre heating not finished After 600 seconds Presence of extraneous light during pre...

Page 49: ...wn provided there is no new heat re quest When the contacts of the heat request thermostat open the burner controller shuts down the flame and shuts off the oil supply Post purging does not occur afte...

Page 50: ...10 sec RED led Blinking 2 times 0 2s ON 0 2s OFF Release the button The burner shuts down and restarts The burner shuts down then restarts automatically Each shut down test resets zeroes the ignition...

Page 51: ...s 4 times Release the button The type of lockout is displayed for 10 seconds Lockout type display time can be extended for another 10 sec onds by pressing the reset button again while the lockout type...

Page 52: ...n error is indicated by the LED flashing see paragraph Fault diagnosis lockouts on page 49 If an error is detected before a heat request is made the burner does not start up and the error is signalled...

Page 53: ...staller level from Par 9001 to Par 9010 3 4 1 Permanent Errors Message Error No Description Loc E010 Ignition failure Loc E020 Safety thermostat tripped Loc E040 Low water pressure Load the system Loc...

Page 54: ...ts from the surfaces of the heat exchanger in order to keep the boiler efficient and economical 9 9All cleaning operations MUST be performed under the fol lowing conditions boiler cold boiler switched...

Page 55: ...lows to remove the blast tube Remove the screws 1 and remove the blast tube disconnect the high voltage cable 2 1 2 9 9With the blast tube removed check its front edge to make sure that it is smooth f...

Page 56: ...d remove the two screws 4 2 1 3 4 4 9 9This operation must be performed with the burner turned off and mains power disconnected CLEANING THE FAN 9 9Clean the inside and the rotor blades of the fan uni...

Page 57: ...and fin angle replace as necessary use a flue brush 8 or other suitable tool 8 7 remove any displaced soot through the combustion chamber hole Proceed as follows on completion of cleaning refit the t...

Page 58: ...ing connected a rubber hose to the hose connector remove the heater flange insulation extract the heater sensor remove the screws 2 fastening the flange 3 and extract it 1 2 3 clean the internal surfa...

Page 59: ...Dirt boiler body Clean Burner capacity insufficient Check and adjust the burner Boiler temperature setpoint Check correct functioning Check the temperature setting The generator triggers a thermal saf...

Page 60: ...il pressure and flow rate Check the air flow Change the nozzle Check solenoid valve coil The burner starts up only after late ignition OFF Ignition electrodes incorrectly positioned Adjust ignition el...

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Page 64: ...lo 7 37045 Legnago VR www riello com The manufacturer strives to continuously improve all products Appearance dimensions technical specifications standard equipment and accessories are therefore liabl...

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