Richter PSG/F series Operating Manual Download Page 9

Series PSG/F, TSG/F

 

Page 9 

 

9540-050-en

 

Revision   10 

TM 8361

 

Edition   10/2011 

7

Operation 

7.1  Initial commissioning 

Normally,  the  valves  have  been  tested  for  leaks  with 
air  or  water.  Prior  to  initial  operation  check  cover 
screws. For torques see 

Section 1.2

.

Unless  otherwise  agreed,  there  could  be 
residual amounts of water in the flow section 
of  the  ball  valve;  this  could  result  in  a 

possible reaction with the medium. 

To  prevent  leaks,  all  connection  screws  should  be 
retightened  after  the  initial  loading  of  the  valve  with 
operating  pressure  and  operating  temperature.  For 
torques, see

 

Section 1.2

.

7.2  Improper operation and their 

consequences 

Non-observance  of  the  pressure-temperature 
diagram can lead to damage. 

 

7.3  Shutdown  

The  local  regulations  are  to  be  observed  when 
dismantling the valve. 

Prior to undoing the flange connection ensure, that the 
plant is depressurised and emtied. 

Prior to starting any repair work, the valve is 
to  be  thoroughly  cleaned.  Even  if  the  valve 
has  been  properly  emtied  and  rinsed, 

residual medium may still be found in the valve, 

After  dismantling,  immediately  protect  the  valve 
flanges against mechanical damage with flange caps. 
See also 

Section 6.1

.

8

Malfunctions 

Flange connection valve/pipe is leaking

Retighten  the  flange  screws  to  a  tightening  torque 
according  to 

Section  1.2

. If  this  does  not  remedy 

the  leak,  the  recommended  torques  may  be 
exceeded by 10%.  

If this also fails to stop the leak, dismantle and inspect 
the valve. 
 

9

Maintenance 

All  repair  work  is  to  be  performed  by  qualified 
personnel  using  the  appropriate  tools.  Generally 
recognised  practice  in  mechanical  engineering  is 
to be observed.  

For  the  arrangement,  designation  and  item 
numbers of all parts of the valve, see 

Section 10

.

Spare parts are to be ordered with all the details in 
acc. with the valve identification. 

Only original spare parts may be installed. 

Make sure that the sight glass is empty when 
work is performed on it. 
See also 

Section 7.3

.

To prevent leaks, a regular check of the connection 
screws  should  be  made  in  line  with  the  operating 
requirements. 
For torques see

 

Section 1.2

.

Clean the discs from outside when required. 

Use mild cleaning agents. 

Clean  the  discs  from  the  inside  when  requried. 
Observe 

Section 7.3.

Summary of Contents for PSG/F series

Page 1: ...trictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH...

Page 2: ...osal 7 5 1 Storage 8 5 2 Return consignments 8 5 3 Disposal 8 6 Installation 8 6 1 Flange caps and gaskets 8 6 2 Direction of flow and installation position 8 6 3 Grounding 8 6 4 Test pressure 8 7 Ope...

Page 3: ...iagram in Section 1 3 Operating pressure DN 25 100 from vacuum to max 16 bar DN 150 200 from vacuum to max 10 bar See pressure temperature diagram in Section 1 3 Strainer size PSG F DN 25 40 50 65 80...

Page 4: ...O DIN drilled to ASME Class 150 Flange nom size Screws Tightening torque mm inch ASME Nm in lbs 25 1 4 x 8 70 40 1 4 x 15 135 50 2 4 x J 25 220 65 2 4 x J 30 265 80 3 4 x J 45 400 100 4 8 x J 35 310 1...

Page 5: ...tentially explosive areas see Section 3 Installation and operation are to be performed by qualified staff The area of responsibility authority and supervision of the staff must be regulated by the cus...

Page 6: ...2 1 of this operating manual The operation limits specified on the identification plate and in the pressure temperature diagram must under no circumstances be exceeded 3 Safety notes for applications...

Page 7: ...the temperature classes prescribed in the Annex are observed To achieve safe and reliable operation it must be ensured in inspections at regular intervals that the valve is properly serviced and kept...

Page 8: ...s Neutralise any medium residues in the valve Separate valve materials plastics metals etc and dispose of them in accordance with the local regulations 6 Installation Examine valve for in transit dama...

Page 9: ...sidual medium may still be found in the valve After dismantling immediately protect the valve flanges against mechanical damage with flange caps See also Section 6 1 8 Malfunctions Flange connection v...

Page 10: ...10 Drawing 10 1 Legend 100 body 106 cover 114 pane 408 seal 902 1 stud screw 920 1 hex nut 936 1 toothed lock washer Option Flexicord strip 981 1 Flexicord strip Option double glass pane 417 U seal 10...

Page 11: ...Series PSG F TSG F Page 11 9540 050 en Revision 10 TM 8361 Edition 10 2011 10 3 Sectional drawing PSG F 10 4 Sectional drawing TSG F Option Option...

Page 12: ...mm mm mm mm mm mm L 160 200 230 290 310 350 480 A 85 110 120 175 190 210 250 a 48 65 80 80 100 125 137 B1 ca 135 ca 155 ca 185 ca 194 ca 246 ca 294 ca 374 B2 ca 158 ca 182 ca 218 ca 289 ca 347 Option...

Page 13: ...sional drawing TSG F DN 25 50 80 mm mm mm D 115 165 200 L 160 230 310 a 48 80 100 b 80 115 155 B1 ca 135 ca 185 ca 246 B2 ca 158 ca 218 ca 289 Option Double glass panes Flange connecting dimensions DI...

Page 14: ...echnische Spezifikation AD 2000 Applied Technical Specification berwachungsverfahren 97 23 EG Surveillance Procedure Zertifizierungsstelle f r Druckger te der T V Nord Systems GmbH Co KG Notified Body...

Page 15: ......

Page 16: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Page 17: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Page 18: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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