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Series PSG/F, TSG/F

 

Page 7 

 

9540-050-en

 

Revision   10 

TM 8361

 

Edition   10/2011 

1.  Chargeable liquid and non-conductive 

lining 

Charges  can  occur  on  the  lining  surface.  As  long 
as  the  valve  is  completely  filled  with  medium,  no 
hazardous  discharges  can  result  from  these 
charges. 

As a result, this can produce discharges inside the 
valve.  However,  these  discharges  cannot  cause 
ignitions  if  the  valve  is  completely  filled  with 
medium. 

If  the  valve  is  not  completely  filled  with  medium, 
e.g.  during  evacuation  and  filling,  the  formation  of 
an  explosive  atmosphere  must  be  prevented,  e.g. 
by  superimposing  a  layer  of  nitrogen.  It  is 
recommended  to  wait  1  hour  before  removing  the 
valve  from  the  plant  in  order  to  permit  the 
elimination of static peak charges. 

This  means  that,  to  safely  prevent  ignitions,  the 
valve  must  be  completely  filled  with  medium  at  all 
times  or  else  a  potentially  explosive  atmosphere 
must be excluded by superimposing a layer of inert 
gas. 

2.  Chargeable liquid and conductive lining 

No  hazardous  charges  can  occur  as  charges  are 
discharged  direct  via  the  lining  and  shell  (surface 
resistance 

<

10

9

Ohm,  leakage  resistance 

<

10

6

Ohm) 

Static discharges of non-conductive linings are 
only  produced  through  the  interaction  with  a 
non-conductive  medium  and  are  therefore  the 
responsibility of the plant operator. 
Static  discharges  are  not  sources  of  ignition 
which stem from the valves themselves! 

The  temperature  of  the  medium  must  not  exceed 
the  temperature  of  the  corresponding  temperature 
class  or  the  maximum  admissible  medium 
temperature as per the operating manual. 

If  the  valve  is  heated  (e.g.  heating  jacket),  it  must 
be 

ensured 

that 

the 

temperature 

classes 

prescribed in the Annex are observed. 

To  achieve  safe  and  reliable  operation,  it  must  be 
ensured in inspections at regular  intervals that the 
valve  is  properly  serviced  and  kept  in  technically 
perfect order. 

Increased  wear  to  the  valve  can  be  expected  with 
the  conveyance  of  liquids  containing  abrasive 
constituents.  The  inspection  intervals  are  to  be 
reduced compared with the usual times. 

Actuators  and  electric  peripherals,  such  as 
temperature, pressure and flow sensors etc., must 
comply  with  the  valid  safety  requirements  and 
explosion protection provisions. 

The valve must be grounded.  
This  can  be  achieved  in  the  simplest  way  via  the 
pipe screws using tooth lock washers. 
Otherwise  grounding  must  be  ensured  by  other 
action, e.g. cable bridges. 

Plastic-lined  valves  must  not  be  operated  with 
carbon disulphide. 

 

4

Safety note for valves, certified to Clean Air Act (TA Luft) 

On request, this valve can be supplied compliant with 
the German Clean Air Code. 

Certificate  /  Manufacturer  Declaration  Validity  is 
dependent  on  the  operating  instructions  being  read 
and observed. 

In  particular,  servicing  must  be  conducted  at  regular 
intervals,  and  the  bolted  connections  relevant  for 
tightness  must  be  inspected  and  retightened  if 
necessary. 
 

5

Transport, storage and disposal 

It  is  imperative,  for  all  transport  work,  to 
observe  generally  accepted  engineering 
practice 

and 

the 

accident 

prevention 

regulations. 

The valve is supplied with flange caps. Do not 
remove  them  until  just  before  installation. 
They  protect  the  plastic  surfaces  against  dirt 
and mechanical damage. 

Handle the goods being transported with care. During 
transport the valve must be protected against impacts 
and collisions. 

Directly  after  receipt  of  the  goods,  the  consignment 
must  be  checked  for  completeness  and  any  in-transit 
damage. 

Do not damage paint protection. 
 

Summary of Contents for PSG/F series

Page 1: ...trictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH...

Page 2: ...osal 7 5 1 Storage 8 5 2 Return consignments 8 5 3 Disposal 8 6 Installation 8 6 1 Flange caps and gaskets 8 6 2 Direction of flow and installation position 8 6 3 Grounding 8 6 4 Test pressure 8 7 Ope...

Page 3: ...iagram in Section 1 3 Operating pressure DN 25 100 from vacuum to max 16 bar DN 150 200 from vacuum to max 10 bar See pressure temperature diagram in Section 1 3 Strainer size PSG F DN 25 40 50 65 80...

Page 4: ...O DIN drilled to ASME Class 150 Flange nom size Screws Tightening torque mm inch ASME Nm in lbs 25 1 4 x 8 70 40 1 4 x 15 135 50 2 4 x J 25 220 65 2 4 x J 30 265 80 3 4 x J 45 400 100 4 8 x J 35 310 1...

Page 5: ...tentially explosive areas see Section 3 Installation and operation are to be performed by qualified staff The area of responsibility authority and supervision of the staff must be regulated by the cus...

Page 6: ...2 1 of this operating manual The operation limits specified on the identification plate and in the pressure temperature diagram must under no circumstances be exceeded 3 Safety notes for applications...

Page 7: ...the temperature classes prescribed in the Annex are observed To achieve safe and reliable operation it must be ensured in inspections at regular intervals that the valve is properly serviced and kept...

Page 8: ...s Neutralise any medium residues in the valve Separate valve materials plastics metals etc and dispose of them in accordance with the local regulations 6 Installation Examine valve for in transit dama...

Page 9: ...sidual medium may still be found in the valve After dismantling immediately protect the valve flanges against mechanical damage with flange caps See also Section 6 1 8 Malfunctions Flange connection v...

Page 10: ...10 Drawing 10 1 Legend 100 body 106 cover 114 pane 408 seal 902 1 stud screw 920 1 hex nut 936 1 toothed lock washer Option Flexicord strip 981 1 Flexicord strip Option double glass pane 417 U seal 10...

Page 11: ...Series PSG F TSG F Page 11 9540 050 en Revision 10 TM 8361 Edition 10 2011 10 3 Sectional drawing PSG F 10 4 Sectional drawing TSG F Option Option...

Page 12: ...mm mm mm mm mm mm L 160 200 230 290 310 350 480 A 85 110 120 175 190 210 250 a 48 65 80 80 100 125 137 B1 ca 135 ca 155 ca 185 ca 194 ca 246 ca 294 ca 374 B2 ca 158 ca 182 ca 218 ca 289 ca 347 Option...

Page 13: ...sional drawing TSG F DN 25 50 80 mm mm mm D 115 165 200 L 160 230 310 a 48 80 100 b 80 115 155 B1 ca 135 ca 185 ca 246 B2 ca 158 ca 218 ca 289 Option Double glass panes Flange connecting dimensions DI...

Page 14: ...echnische Spezifikation AD 2000 Applied Technical Specification berwachungsverfahren 97 23 EG Surveillance Procedure Zertifizierungsstelle f r Druckger te der T V Nord Systems GmbH Co KG Notified Body...

Page 15: ......

Page 16: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Page 17: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Page 18: ...IOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Ric...

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