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Series MNK-B, 

size 25-25-100 

Page 16

 

 
 

9230-056-en 

Revision   14 

TM 9542

 

Edition   06/2016 

7.6  Dismantling 

There are two possibilities for dismantling: 

1.  Dismantling the complete pump from the plant. 

2.  Dismantling the complete slide-in unit as the pump 

housing  can  remain  in  the  plant  connected  to  the 
piping. 

Dismantling of the complete pump is described here. 

The  operating  torque  of  the  magnetic  coupling 
installed is specified on the 

type plate

  Undo housing screws 

901/3

554/9

  Remove entire slide-in unit with motor. 

If  the  housing  remains  in  the  plant,  leave  the 
housing  gasket  in  the  centering  to  protect  the 
housing sealing surface. 

 
 

7.6.1  Dismantling the slide-in unit  

  Secure  slide-in  unit  on  the  work  bench  or  a  work 

top. 

  Remove intermediate ring 

509/1

  Remove  back  plate 

161

  with  impeller 

230

  and 

bearings. 

  Remove bearing nut 

923

. Note: 

left-hand thread!

 

  Remove left-hand thrust bearing part 

393/1

  Remove  impeller 

230

  with  bearing  bushes 

545/1

 

and 

545/2

  If necessary, remove bearing bushes 

545/1

545/2

 

and  distance  washers 

551/1

551/2

  from  the 

impeller. 

  Remove bearing sleeve 

529/1

  Remove right-hand thrust bearing part 

393/2

  Keep the bearing bushes 

545

 how installed. 

 
 

7.6.2  Dismantling of drive unit 

The magnets on the flywheel mass are now exposed. 

They are every brittle and therefore sensitive 
to shocks or impacts. 
If no further dismantling of the lantern, motor 

and flywheel mass takes place, the magnets must be 
well protected, e.g. by a plastic disc which is inserted 
into the centering of the lantern. 

  Remove hex. screw 

901/9

 with disc 

550/1

  Pull flywheel mass 

599

 off the motor shaft. 

Unscrew  lantern 

344

  with  hex.  socket  screw 

914/3

 

and washer 

554/8

 off the motor. 

 
 

7.7  Notes on assembly 

  Use original spare parts. See also 

Section 2.4

  Do not use any defective parts. 

  Has  the  pump  been  shut  down,  drained  and 

flushed in accordance with the regulations?  
See also 

Section 6.3

  Apply  Anti-Seize-Special  assembly  paste  (e.g. 

from Weicon) to fitted surfaces (not stainless steel 
parts). 

  Check whether all parts fit and only then assemble. 

  Important  dimensions  (centerings,  bearing  fits  or 

bearing play) are to be checked prior to assembly; 
perform a trial assembly if required. 

  It  is  recommended  to  replace  the  housing  gasket 

401

 during assembly. 

  Many  metallic  particles  adhering  to  magnetic 

components  such  as  the  inner  magnet  assembly 

859

  and  drive  magnet  assembly 

858

  must  be 

removed  prior  to  assembly.  For  this  purpose 
simple plasticene can be used.. 

  A  complete  assembly  process  is  described  in  the 

following. 
Sub-sections can be deduced from this. 

  See also 

Section 7.5

 
 

7.8  Assembly 

 

7.8.1  Assembly of drive unit  

  Screw  lantern 

344

  with  hex.  socket  screw 

914/3

 

and washer 

554/8

 to motor. 

  Push flywheel mass 

599

 right onto the motor shaft 

and screw together with disc 

550/1

 and hex. screw 

901/9

 
 

7.8.2  Assembly of slide-in unit  

  Clamp  the  metallic  hub  of  the  back  plate 

161

  in  a 

vice. 

  Install right-hand thrust bearing part 

393/2

  Install bearing bush 

529/1

 
 

7.8.3  Trial assembly of impeller and 

bearing bush  

  Install  bearing  bushes 

545/1

  and 

545/2

  in  the 

impeller 

230

 and press tight together. 

  Push this unit onto the bearing sleeve 

529/1

  Install left-hand thrust bearing part 

393/1

  Screw on bearing nut 

923

Left-hand thread

 

Summary of Contents for MNK-B Series

Page 1: ...ctly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 923...

Page 2: ...5 4 Piping 10 5 4 1 Nominal size 10 5 4 2 Nozzle loads 10 5 4 3 Suction line 11 5 4 4 Supply lines 11 5 4 5 Discharge line 11 5 4 6 Venting and evacuating 11 5 5 Pipe fittings 11 5 6 Monitoring facili...

Page 3: ...of CFRP PTFE Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 ATEX Directive 2014 34 EU Machine Directive 2006 42 EC Materials Press...

Page 4: ...nning ATEX and housing markings The stainless steel type plate is firmly riveted to the housing If the operator attaches his identification it must be ensured that the pump matches the application in...

Page 5: ...n potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK B are plastic lined magnetic...

Page 6: ...or enabled immediately after the end of work In the assemble state if the safety notes see also Section 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the...

Page 7: ...ample of the identification of the pump section II2GD IIC TX X For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove th...

Page 8: ...re missing max 40 C is to be assumed Table 2 below indicates the admissible medium temperature depending on the pump design as a function of the temperature class in accordance with EN 13463 1 Table 2...

Page 9: ...onment due to the medium or oil Wear protective clothing when work is performed on the pump Prior to the disposal of the pump Collect any medium oil etc which has escaped and dispose of it in accordan...

Page 10: ...te 5 4 Piping Before the pump is installed both the suction and supply lines as well as the discharge line are to be cleaned Dirt or damage to the sealing surfaces is best avoided if the flange covers...

Page 11: ...of the medium can if necessary be reduced 5 4 6 Venting and evacuating Venting can take place into the discharge line or upstream of the discharge valve A venting line can also be used as a bypass dr...

Page 12: ...the installation drawing The operating manual of the motor manufacturer must be observed A motor with a valid ATEX certificate is to be used if employed in zone 1 and 2 5 8 Electric connection The ope...

Page 13: ...he plain bearings can run dry in both cases Switch the motor on Set the desired flow by opening the discharge valve When the motor is running but the pump is not conveying this means that the magnetic...

Page 14: ...uction line not opened or not opened fully Pump is cavitating material damage to pump and plain bearings Pump does not attain the required delivery head or flow rate Pump may be destroyed due to overh...

Page 15: ...available Has the pump been taken out of operation evacuated and flushed correctly See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic component...

Page 16: ...ern Remove hex screw 901 9 with disc 550 1 Pull flywheel mass 599 off the motor shaft Unscrew lantern 344 with hex socket screw 914 3 and washer 554 8 off the motor 7 7 Notes on assembly Use original...

Page 17: ...ssembly with the back plate 161 Insert the back plate with the impeller 230 into the lantern 344 Insert intermediate ring 509 1 into the lantern 344 Insert housing gasket 401 Screw housing 100 to slid...

Page 18: ...led and cleaned Have any strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is th...

Page 19: ...122 blind cover 161 back plate with axle 230 impeller 344 lantern 393 x thrust bearing part 401 housing gasket 415 1 centering gasket 509 1 intermediate ring 529 3 bearing sleeve 545 x bearing bush 55...

Page 20: ...nische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupp...

Page 21: ...igned Technische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung...

Page 22: ...st to the diagram shown the following admissible operating limits apply to the pump types MNK B 25 25 100 depending on the housing cover design Housing cover made of 1 4301 PFA 10 bar at 60 C to 150 C...

Page 23: ...1 Die technische Dokumentation nach Richtlinie 2014 34 EU ist bei der u a benannten Stelle hinterlegt The technical documentation is filed by below mentioned notified body according to directive 2014...

Page 24: ...nterne Fertigungskontrolle Production Quality Assurance Angewandte DIN EN ISO 12100 DIN EN 809 harmonisierte Normen DIN EN ISO 5199 ISO 15783 ISO 2858 Applied harmonised ASME B73 1 ASME B73 3 Standard...

Page 25: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Page 26: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Page 27: ...rces Act WHG An inspection repair of Richter products and parts will only take place if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel...

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