background image

Series MNK-B, 

size 25-25-100 

Page 15

 

 
 

9230-056-en 

Revision   14 

TM 9542

 

Edition   06/2016 

Maintenance 

7.1  Screw connections of the 

housing 

After  initial  loading  by  the  operating  pressure  and 
operating  temperature  the  tightening  torques  of  all 
connection  screws  must  be  checked  at  the  following 
points: 

  housing flange 

  suction flange 

  discharge flange 

See also 

 Section 6.1.1, para. 1

.  

Further  checks  are  to  be  conducted  at  regular 
intervals in line with the operating requirements. 

 
 

7.2  Motor 

The operating manual of the motor manufacturer must 
be observed. 

A  motor  with  a  valid  ATEX  certificate  is  to  be 
used if employed in zone 1 and 2. 

Observe the ATEX notes of the motor manufacturer. 

 
 

7.3  Cleaning 

Care  must  be  taken  when  cleaning  the  pump  to 
ensure that it is not exposed to a strong water jet. 

 
 

7.4  Stand-by pumps 

If  a  pump  is  on  stand-by,  it  is  to  be  started  up  from 
time to time. 
This  operation  is  to  be  performed  more  often  for 
pumps  which  are  exposed  to  very  strong  vibrations 
from the plant.  
When  dismantling  the  pump  from  the  plant,  drain  it, 
thoroughly  clean  it,  seal  with  flange  covers  and  store 
in accordance with the instructions. 

 
 

7.5  Notes on dismantling 

  All repair and maintenance work is to be performed 

by skilled staff using  appropriate tools and original 
spare parts. 

  Is the necessary

 documentation 

available? 

  Has  the  pump  been  taken  out  of  operation, 

evacuated  and  flushed  correctly?  See  also 

Section 6.3.

 

  If no new assembly is performed immediately after 

dismantling, the plastic and ceramic components in 
particular must be stored carefully. 

 

 

7.5.1  Protective clothing 

Even  if  the  pump  has  been  properly  evacuated  and 
flushed, residue of the medium may still remain in the 
pump, e.g. between sealing surfaces or in the bearing 

seats or in the can or the can insert. 

Plastic  components  may  absorb  medium 
which  gradually  emerges  from  the  material 

after flushing. 

 

 

Proper protective clothing is to be worn.  

 

Protective clothing  is also to be  worn even if only the 
bearing  pedestal  is  to  be  removed.  Medium  may 
penetrated the lantern chamber through the can. 

 
 

7.5.2  Magnetic fields 

Caution ! Strong magnetic fields 

Risk  during  dismantling  and  in  the  vicinity  of 
magnetic drives as single parts. 

Remove  loose  parts  and  other  magnetisable  metals 
from  the  work  bench.  They  could  otherwise  be 
attracted: Risk of accident! 

Place any tools needed at a safe distance. 

Keep 

electronic 

equipment 

and 

measuring 

instruments  at  a  distance.  In  cases  of  doubt  consult 
the equipment manufacturer. 

Hold magnetic drives as single parts firmly  or secure. 
Otherwise  they  could  be  attracted,  for  example,  by  a 
vice: Risk of accident! 

 

 

People with an artificial pacemaker 
Keep  torso 

at  a  minimum  distance  of 

500 mm

For  safety's  sake,  a  distance  of  150  mm  should  be 
observed  for  watches,  electric  data  carriers,  data 
carriers with magnetic strips etc. 
 

Summary of Contents for MNK-B Series

Page 1: ...ctly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 923...

Page 2: ...5 4 Piping 10 5 4 1 Nominal size 10 5 4 2 Nozzle loads 10 5 4 3 Suction line 11 5 4 4 Supply lines 11 5 4 5 Discharge line 11 5 4 6 Venting and evacuating 11 5 5 Pipe fittings 11 5 6 Monitoring facili...

Page 3: ...of CFRP PTFE Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 ATEX Directive 2014 34 EU Machine Directive 2006 42 EC Materials Press...

Page 4: ...nning ATEX and housing markings The stainless steel type plate is firmly riveted to the housing If the operator attaches his identification it must be ensured that the pump matches the application in...

Page 5: ...n potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK B are plastic lined magnetic...

Page 6: ...or enabled immediately after the end of work In the assemble state if the safety notes see also Section 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the...

Page 7: ...ample of the identification of the pump section II2GD IIC TX X For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove th...

Page 8: ...re missing max 40 C is to be assumed Table 2 below indicates the admissible medium temperature depending on the pump design as a function of the temperature class in accordance with EN 13463 1 Table 2...

Page 9: ...onment due to the medium or oil Wear protective clothing when work is performed on the pump Prior to the disposal of the pump Collect any medium oil etc which has escaped and dispose of it in accordan...

Page 10: ...te 5 4 Piping Before the pump is installed both the suction and supply lines as well as the discharge line are to be cleaned Dirt or damage to the sealing surfaces is best avoided if the flange covers...

Page 11: ...of the medium can if necessary be reduced 5 4 6 Venting and evacuating Venting can take place into the discharge line or upstream of the discharge valve A venting line can also be used as a bypass dr...

Page 12: ...the installation drawing The operating manual of the motor manufacturer must be observed A motor with a valid ATEX certificate is to be used if employed in zone 1 and 2 5 8 Electric connection The ope...

Page 13: ...he plain bearings can run dry in both cases Switch the motor on Set the desired flow by opening the discharge valve When the motor is running but the pump is not conveying this means that the magnetic...

Page 14: ...uction line not opened or not opened fully Pump is cavitating material damage to pump and plain bearings Pump does not attain the required delivery head or flow rate Pump may be destroyed due to overh...

Page 15: ...available Has the pump been taken out of operation evacuated and flushed correctly See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic component...

Page 16: ...ern Remove hex screw 901 9 with disc 550 1 Pull flywheel mass 599 off the motor shaft Unscrew lantern 344 with hex socket screw 914 3 and washer 554 8 off the motor 7 7 Notes on assembly Use original...

Page 17: ...ssembly with the back plate 161 Insert the back plate with the impeller 230 into the lantern 344 Insert intermediate ring 509 1 into the lantern 344 Insert housing gasket 401 Screw housing 100 to slid...

Page 18: ...led and cleaned Have any strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is th...

Page 19: ...122 blind cover 161 back plate with axle 230 impeller 344 lantern 393 x thrust bearing part 401 housing gasket 415 1 centering gasket 509 1 intermediate ring 529 3 bearing sleeve 545 x bearing bush 55...

Page 20: ...nische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupp...

Page 21: ...igned Technische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung...

Page 22: ...st to the diagram shown the following admissible operating limits apply to the pump types MNK B 25 25 100 depending on the housing cover design Housing cover made of 1 4301 PFA 10 bar at 60 C to 150 C...

Page 23: ...1 Die technische Dokumentation nach Richtlinie 2014 34 EU ist bei der u a benannten Stelle hinterlegt The technical documentation is filed by below mentioned notified body according to directive 2014...

Page 24: ...nterne Fertigungskontrolle Production Quality Assurance Angewandte DIN EN ISO 12100 DIN EN 809 harmonisierte Normen DIN EN ISO 5199 ISO 15783 ISO 2858 Applied harmonised ASME B73 1 ASME B73 3 Standard...

Page 25: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Page 26: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Page 27: ...rces Act WHG An inspection repair of Richter products and parts will only take place if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel...

Reviews: