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Series MNK-B, 

size 25-25-100 

Page 6

 

 
 

9230-056-en 

Revision   14 

TM 9542

 

Edition   06/2016 

All  important  features  are  documented  in  the  data 
sheet included in the scope of delivery. 
In  the  event  of  operating  conditions  other  than  those 
described  in  the  data  sheet,  the  following  are  to  be 
checked again: 

  design of the pump 

  design of the accessories 

  resistance of the materials. 

 
 

2.2  For the customer/operator 

The following must be observed: 

  The  notes  on  safety  contained  in  this  operating 

manual, 

  the prevailing regulations on accident prevention, 

  in-house  work,  operating  and  safety  regulations  of 

the customer. 

  Hot  or  cold  machine  parts  must  be  protected  by 

the customer against being touched. 

  No  protective  facilities  may  be  removed  when  the 

machine is in operation. 

  Hazards due to electricity are to be excluded.  

  Leaks  of  hazardous  media  (e.g.  explosive,  toxic, 

hot)  must  be  removed  so  that  no  risk  arises  for 
people  and  the  environment.  The  statutory 
provisions are to be observed. 

Caution  when  using  the  units  in  potentially 
explosive  area!  Inadmissible  modes  of 
operation must be prevented. 

 
 

2.3  For maintenance 

In  principle,  work  on  the  unit  may  only  be  performed 
when it is at a standstill. 
It  is  imperative  to  observe  the  procedure  for  stopping 
the  machine  described  in  this  operating  manual.  See 

Section 6.3

Pumps  which  convey  media  which  are  a  health 
hazard must be decontaminated. 

All  safety  and  protective  facilities  must  be  remounted 
or enabled immediately after the end of work. 

In  the  assemble  state,  if  the  safety  notes  (see  also 

Section  5.1  and  7.5.2

)  are  observed,  the  magnetic 

drives  do  not  cause  any  risks  or  have  any  affect  on 
the environment. 

During dismantling  and  assembly as  well as 
during transport and storage of the magnetic 
drives  as  single  components,  the  notes  on 
safety in 

Section 7.5.2

 must be observed. 

The  points  listed  in 

Section  6.1

  must  be  followed 

before recommissioning. 

 

2.4  Conversion work and 

production of spare parts by 
the customer 

Conversion  of  or  changes  to  the  machine  are  only 
admissible after consultation with the manufacturer. 

Original  spare  parts  and  accessories  authorised  by 
the manufacturer serve to enhance safety. 

The  use  of  other  parts  may  annul  the  liability  for  any 
resultant consequences. 

 
 

2.5  Improper operation 

The operational safety of the machine supplied is only 
guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

 of this operating manual.  

The  operating  limits  specified  in  the  data  sheet  must 
under no circumstances be exceeded. 

 
 

2.6  Special requirements for 

explosion protection 

If the units are used in potentially explosive areas, the 
measures  and  notes  in 

Sections  2.6.1  to  2.6.9

  are 

imperative to guarantee the explosion protection. 

 
 

2.6.1  Filling the unit 

During pump operation the wetted interior of 
the  pump  must  always  be  filled  with  the 
liquid medium. 

This  prevents  any  explosive  atmosphere  and  the  risk 
of dry-running. 

If  the  customer  cannot  ensure  this,  we 
recommend 

that 

appropriate 

monitoring 

facilities be provided. 

All  auxiliary,  heating  and  cooling  systems 
must also be carefully filled. 

 

Summary of Contents for MNK-B Series

Page 1: ...ctly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 923...

Page 2: ...5 4 Piping 10 5 4 1 Nominal size 10 5 4 2 Nozzle loads 10 5 4 3 Suction line 11 5 4 4 Supply lines 11 5 4 5 Discharge line 11 5 4 6 Venting and evacuating 11 5 5 Pipe fittings 11 5 6 Monitoring facili...

Page 3: ...of CFRP PTFE Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 ATEX Directive 2014 34 EU Machine Directive 2006 42 EC Materials Press...

Page 4: ...nning ATEX and housing markings The stainless steel type plate is firmly riveted to the housing If the operator attaches his identification it must be ensured that the pump matches the application in...

Page 5: ...n potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK B are plastic lined magnetic...

Page 6: ...or enabled immediately after the end of work In the assemble state if the safety notes see also Section 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the...

Page 7: ...ample of the identification of the pump section II2GD IIC TX X For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove th...

Page 8: ...re missing max 40 C is to be assumed Table 2 below indicates the admissible medium temperature depending on the pump design as a function of the temperature class in accordance with EN 13463 1 Table 2...

Page 9: ...onment due to the medium or oil Wear protective clothing when work is performed on the pump Prior to the disposal of the pump Collect any medium oil etc which has escaped and dispose of it in accordan...

Page 10: ...te 5 4 Piping Before the pump is installed both the suction and supply lines as well as the discharge line are to be cleaned Dirt or damage to the sealing surfaces is best avoided if the flange covers...

Page 11: ...of the medium can if necessary be reduced 5 4 6 Venting and evacuating Venting can take place into the discharge line or upstream of the discharge valve A venting line can also be used as a bypass dr...

Page 12: ...the installation drawing The operating manual of the motor manufacturer must be observed A motor with a valid ATEX certificate is to be used if employed in zone 1 and 2 5 8 Electric connection The ope...

Page 13: ...he plain bearings can run dry in both cases Switch the motor on Set the desired flow by opening the discharge valve When the motor is running but the pump is not conveying this means that the magnetic...

Page 14: ...uction line not opened or not opened fully Pump is cavitating material damage to pump and plain bearings Pump does not attain the required delivery head or flow rate Pump may be destroyed due to overh...

Page 15: ...available Has the pump been taken out of operation evacuated and flushed correctly See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic component...

Page 16: ...ern Remove hex screw 901 9 with disc 550 1 Pull flywheel mass 599 off the motor shaft Unscrew lantern 344 with hex socket screw 914 3 and washer 554 8 off the motor 7 7 Notes on assembly Use original...

Page 17: ...ssembly with the back plate 161 Insert the back plate with the impeller 230 into the lantern 344 Insert intermediate ring 509 1 into the lantern 344 Insert housing gasket 401 Screw housing 100 to slid...

Page 18: ...led and cleaned Have any strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is th...

Page 19: ...122 blind cover 161 back plate with axle 230 impeller 344 lantern 393 x thrust bearing part 401 housing gasket 415 1 centering gasket 509 1 intermediate ring 529 3 bearing sleeve 545 x bearing bush 55...

Page 20: ...nische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupp...

Page 21: ...igned Technische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung...

Page 22: ...st to the diagram shown the following admissible operating limits apply to the pump types MNK B 25 25 100 depending on the housing cover design Housing cover made of 1 4301 PFA 10 bar at 60 C to 150 C...

Page 23: ...1 Die technische Dokumentation nach Richtlinie 2014 34 EU ist bei der u a benannten Stelle hinterlegt The technical documentation is filed by below mentioned notified body according to directive 2014...

Page 24: ...nterne Fertigungskontrolle Production Quality Assurance Angewandte DIN EN ISO 12100 DIN EN 809 harmonisierte Normen DIN EN ISO 5199 ISO 15783 ISO 2858 Applied harmonised ASME B73 1 ASME B73 3 Standard...

Page 25: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Page 26: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Page 27: ...rces Act WHG An inspection repair of Richter products and parts will only take place if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel...

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