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Series MNK-B, 

size 25-25-100 

Page 17

 

 
 

9230-056-en 

Revision   14 

TM 9542

 

Edition   06/2016 

7.8.4  Determine thicknesses S

1

 and S

2

 of 

the distance washers 551 

Fig. 5

 

The  distances  X  and  Z  are  given  in  the  works 
certificate. 

X

 :  Distance behind the impeller  

Z

 :  Axial clearance of the plain bearings  

  Press  inner  magnet  assembly  in  the  direction  of 

the impeller. 

  Measure distance X

1

 behind the impeller. 

  Press impeller in the direction of the motor. 

  Measure distance X

2

 behind the impeller. 

Thickness of the distance washer on the inner magnet 
assembly side:  S

1

  =  X

1

 - X 

Thickness of the distance washer on the impeller side: 
 

S

2

  =  X  -  X

2

  -  Z 

Example

 

Figures in the works certificate (mm) : 

X

  = 2.0 

 

 

 

Z

  = 0.4 

Measurements during trial assembly :  X

= 2.5 

 

 

 

X

= 1.3 

 

S

1

 =   X

1

 

– X 

= 2.5 - 2.0   

=  

0.5 mm 

S

2

 =   X - X

2

 

– Z = 2.0 - 1.3 - 0.4   =   0.3 mm 

  Dismantling of impeller and bearing bushes. 

 

7.8.5  Final assembly 

  Final  assembly  of  impeller 

230

,  bearing  bushes 

245/1

245/2

 and distance washers 

551/1

551/2

  Assembly with the back plate 

161

  Insert the back plate with the impeller 

230 

into the 

lantern 

344

.

 

  Insert intermediate ring 

509/1

 into the lantern 

344

  Insert housing gasket 

401

  Screw housing 

100

 to slide-in unit. 

The works certificate also indicates the distance Y. 

Y :  Distance in front of the impeller  

This  distance  can  be  influenced  by  the  thickness  of 
the housing gasket. 

When  tightening  the  housing  screws,  observe  the 
tightening torques in 

Section1.1

  After  tightening  the  housing  screws 

901/3

554/9

 

the  support  screws  (

901/6,  554/6

)  in  the  support 

bracket  of  the  lantern 

344

  are  to  be  brought  into 

contact and counter-checked with the nuts 

920/2

 
 

7.9  Tests 

The 

pumps 

are 

tested 

with 

water 

at 

the 

manufacturer's. 

The  operating  data  measured  are  documented  in  a 

works certificate

If, during a test after repairs, discrepancies compared 
with the works certificate are discovered, the following 
people can be called in : 

 
1)  in-house pump office 

2)  The manufacturer Richter 
 

or its local agent 

The  following  conveying  data  can  be  checked  using 
the 

pump performance curves

  Flow rate 

  Head 

  Power requirement 

  NPSHR 

 
 

9299-00-5058.4-00.1

X

S

S

Z

1

2

Summary of Contents for MNK-B Series

Page 1: ...ctly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 923...

Page 2: ...5 4 Piping 10 5 4 1 Nominal size 10 5 4 2 Nozzle loads 10 5 4 3 Suction line 11 5 4 4 Supply lines 11 5 4 5 Discharge line 11 5 4 6 Venting and evacuating 11 5 5 Pipe fittings 11 5 6 Monitoring facili...

Page 3: ...of CFRP PTFE Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 ATEX Directive 2014 34 EU Machine Directive 2006 42 EC Materials Press...

Page 4: ...nning ATEX and housing markings The stainless steel type plate is firmly riveted to the housing If the operator attaches his identification it must be ensured that the pump matches the application in...

Page 5: ...n potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK B are plastic lined magnetic...

Page 6: ...or enabled immediately after the end of work In the assemble state if the safety notes see also Section 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the...

Page 7: ...ample of the identification of the pump section II2GD IIC TX X For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove th...

Page 8: ...re missing max 40 C is to be assumed Table 2 below indicates the admissible medium temperature depending on the pump design as a function of the temperature class in accordance with EN 13463 1 Table 2...

Page 9: ...onment due to the medium or oil Wear protective clothing when work is performed on the pump Prior to the disposal of the pump Collect any medium oil etc which has escaped and dispose of it in accordan...

Page 10: ...te 5 4 Piping Before the pump is installed both the suction and supply lines as well as the discharge line are to be cleaned Dirt or damage to the sealing surfaces is best avoided if the flange covers...

Page 11: ...of the medium can if necessary be reduced 5 4 6 Venting and evacuating Venting can take place into the discharge line or upstream of the discharge valve A venting line can also be used as a bypass dr...

Page 12: ...the installation drawing The operating manual of the motor manufacturer must be observed A motor with a valid ATEX certificate is to be used if employed in zone 1 and 2 5 8 Electric connection The ope...

Page 13: ...he plain bearings can run dry in both cases Switch the motor on Set the desired flow by opening the discharge valve When the motor is running but the pump is not conveying this means that the magnetic...

Page 14: ...uction line not opened or not opened fully Pump is cavitating material damage to pump and plain bearings Pump does not attain the required delivery head or flow rate Pump may be destroyed due to overh...

Page 15: ...available Has the pump been taken out of operation evacuated and flushed correctly See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic component...

Page 16: ...ern Remove hex screw 901 9 with disc 550 1 Pull flywheel mass 599 off the motor shaft Unscrew lantern 344 with hex socket screw 914 3 and washer 554 8 off the motor 7 7 Notes on assembly Use original...

Page 17: ...ssembly with the back plate 161 Insert the back plate with the impeller 230 into the lantern 344 Insert intermediate ring 509 1 into the lantern 344 Insert housing gasket 401 Screw housing 100 to slid...

Page 18: ...led and cleaned Have any strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is th...

Page 19: ...122 blind cover 161 back plate with axle 230 impeller 344 lantern 393 x thrust bearing part 401 housing gasket 415 1 centering gasket 509 1 intermediate ring 529 3 bearing sleeve 545 x bearing bush 55...

Page 20: ...nische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupp...

Page 21: ...igned Technische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung...

Page 22: ...st to the diagram shown the following admissible operating limits apply to the pump types MNK B 25 25 100 depending on the housing cover design Housing cover made of 1 4301 PFA 10 bar at 60 C to 150 C...

Page 23: ...1 Die technische Dokumentation nach Richtlinie 2014 34 EU ist bei der u a benannten Stelle hinterlegt The technical documentation is filed by below mentioned notified body according to directive 2014...

Page 24: ...nterne Fertigungskontrolle Production Quality Assurance Angewandte DIN EN ISO 12100 DIN EN 809 harmonisierte Normen DIN EN ISO 5199 ISO 15783 ISO 2858 Applied harmonised ASME B73 1 ASME B73 3 Standard...

Page 25: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Page 26: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Page 27: ...rces Act WHG An inspection repair of Richter products and parts will only take place if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel...

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