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Series MNK-B, 

size 25-25-100 

Page 10

 

 
 

9230-056-en 

Revision   14 

TM 9542

 

Edition   06/2016 

Installation 

5.1  Safety regulations 

Equipment  which  is  operated  in  potentially 
explosive  areas  must  satisfy  the  explosion 

protection regulations. 

People  with  a  pacemaker  are  at  risk  from  the 
strong  magnetic  field  of  the  magnetic  drive.  It 
may  be  life-threatening  for  them  to  stay  at  a 

distance of less than 500 mm to the pump. 

 
 

5.2  Installation of pump/unit 

The  structural  work  must  be  prepared  in  accordance 
with the dimensions in the installation drawing. 

Method  of  installation:  on  a  grouted  base  plate  and 
firm foundation 

  Align base plate on the ground foundation. 

  Insert foundation bolts and grout base plate. 

  Do  not  tighten  the  foundation  bolts  uniformly  and 

firmly until the mortar has set. 

Other possibilities of alignment are: 

  4-point-alignment 

  4-point-alignment with base plate. 

As soon as  additional installations are 
mounted, the stability of the entire unit 
installed without a foundation must be 
checked. 

 
 

5.3  Alignment of pump - motor 

The  following  information  is  of  a  general 
nature.  If  necessary,  special  notes  of  the 
motor manufacturer are to be observed. 

  Prior to alignment work, loosen the screwing 

901/6, 

920/2 

in the lantern. Align the unit with the housing 

so  that  there  is  no  tension  and  retighten  the 
screwing. 

  Use  supports  in  the  direct  vicinity  of  the  bolts 

foundation/base plate. 

 
 

5.4  Piping 

Before  the  pump  is  installed,  both  the  suction  and 
supply  lines  as  well  as  the  discharge  line  are  to  be 
cleaned. 

Dirt or damage to the sealing surfaces is best avoided 
if  the  flange  covers  remain  on  the  flanges  until  just 
before installation. 

Use flange gaskets suitable for the medium. 

The screw tightening torques in 

Section 1.1

 are to be 

observed for tightening the flange screws.  

 

 

5.4.1  Nominal size 

The  operating  design  point  of  a  centrifugal  pump  lies 
at  the  intersection  of  the  pump  curve  and  the  pipe 
curve, see 

Fig. 2

. The pump curve is provided by the 

pump  manufacturer.  The  pipe  curve  is  determined 
using diagrams or PC programs. 

 

 

 

Fig. 1

 

 

Under  no  circumstances  can  the  nominal  size  of  the 
piping be derived from the  connected nominal size of 
the pump. 

The  pipe  nominal  size  can  also  be  determined  using 
the flow rate as a rough guide. 

 

 

The velocity in the suction  line should not exceed 2.0 
m/s and 5.0 m/s in the discharge line. 

When  determining  the  suction  line  nominal  size,  the 
NPSH  value  (net  positive  suction  head)  must  also  be 
observed. The 

NPSHR value 

required for the pump is 

specified in the data sheet. 

The  NPSHR  available  in  the  plant 
should  be  at  least  0.5 m  higher  than 
the  NPSHR  required  for  the  pump. 

Otherwise, this will lead to a drop in the delivery head, 
cavitation or even failure of the pump. 

 
 

5.4.2  Nozzle loads 

The  pump  can  be  subjected  to  nozzle  loads  in 
accordance with ISO 5199.  

Changes  in  the  length  of  the  piping  caused  by 
temperature  are  to  be  allowed  for  by  appropriate 
measures, e.g. the installation of expansion joints. 
 

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Summary of Contents for MNK-B Series

Page 1: ...ctly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 923...

Page 2: ...5 4 Piping 10 5 4 1 Nominal size 10 5 4 2 Nozzle loads 10 5 4 3 Suction line 11 5 4 4 Supply lines 11 5 4 5 Discharge line 11 5 4 6 Venting and evacuating 11 5 5 Pipe fittings 11 5 6 Monitoring facili...

Page 3: ...of CFRP PTFE Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 ATEX Directive 2014 34 EU Machine Directive 2006 42 EC Materials Press...

Page 4: ...nning ATEX and housing markings The stainless steel type plate is firmly riveted to the housing If the operator attaches his identification it must be ensured that the pump matches the application in...

Page 5: ...n potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK B are plastic lined magnetic...

Page 6: ...or enabled immediately after the end of work In the assemble state if the safety notes see also Section 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the...

Page 7: ...ample of the identification of the pump section II2GD IIC TX X For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove th...

Page 8: ...re missing max 40 C is to be assumed Table 2 below indicates the admissible medium temperature depending on the pump design as a function of the temperature class in accordance with EN 13463 1 Table 2...

Page 9: ...onment due to the medium or oil Wear protective clothing when work is performed on the pump Prior to the disposal of the pump Collect any medium oil etc which has escaped and dispose of it in accordan...

Page 10: ...te 5 4 Piping Before the pump is installed both the suction and supply lines as well as the discharge line are to be cleaned Dirt or damage to the sealing surfaces is best avoided if the flange covers...

Page 11: ...of the medium can if necessary be reduced 5 4 6 Venting and evacuating Venting can take place into the discharge line or upstream of the discharge valve A venting line can also be used as a bypass dr...

Page 12: ...the installation drawing The operating manual of the motor manufacturer must be observed A motor with a valid ATEX certificate is to be used if employed in zone 1 and 2 5 8 Electric connection The ope...

Page 13: ...he plain bearings can run dry in both cases Switch the motor on Set the desired flow by opening the discharge valve When the motor is running but the pump is not conveying this means that the magnetic...

Page 14: ...uction line not opened or not opened fully Pump is cavitating material damage to pump and plain bearings Pump does not attain the required delivery head or flow rate Pump may be destroyed due to overh...

Page 15: ...available Has the pump been taken out of operation evacuated and flushed correctly See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic component...

Page 16: ...ern Remove hex screw 901 9 with disc 550 1 Pull flywheel mass 599 off the motor shaft Unscrew lantern 344 with hex socket screw 914 3 and washer 554 8 off the motor 7 7 Notes on assembly Use original...

Page 17: ...ssembly with the back plate 161 Insert the back plate with the impeller 230 into the lantern 344 Insert intermediate ring 509 1 into the lantern 344 Insert housing gasket 401 Screw housing 100 to slid...

Page 18: ...led and cleaned Have any strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is th...

Page 19: ...122 blind cover 161 back plate with axle 230 impeller 344 lantern 393 x thrust bearing part 401 housing gasket 415 1 centering gasket 509 1 intermediate ring 529 3 bearing sleeve 545 x bearing bush 55...

Page 20: ...nische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupp...

Page 21: ...igned Technische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung...

Page 22: ...st to the diagram shown the following admissible operating limits apply to the pump types MNK B 25 25 100 depending on the housing cover design Housing cover made of 1 4301 PFA 10 bar at 60 C to 150 C...

Page 23: ...1 Die technische Dokumentation nach Richtlinie 2014 34 EU ist bei der u a benannten Stelle hinterlegt The technical documentation is filed by below mentioned notified body according to directive 2014...

Page 24: ...nterne Fertigungskontrolle Production Quality Assurance Angewandte DIN EN ISO 12100 DIN EN 809 harmonisierte Normen DIN EN ISO 5199 ISO 15783 ISO 2858 Applied harmonised ASME B73 1 ASME B73 3 Standard...

Page 25: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Page 26: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Page 27: ...rces Act WHG An inspection repair of Richter products and parts will only take place if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel...

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