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TURN OFF ELECTRIC POWER AT
THE FUSE BOX OR SERVICE PANEL
BEFORE MAKING ANY
ELECTRICAL CONNECTIONS.

ALSO, THE GROUND CONNECTION
MUST BE COMPLETED BEFORE
MAKING LINE VOLTAGE
CONNECTIONS. FAILURE TO DO
SO CAN RESULT IN ELECTRICAL
SHOCK, SEVERE PERSONAL
INJURY OR DEATH.

IMPORTANT:

The furnace must be

installed so that the electrical
components are protected from water
(furnace condensate).

ELECTRICAL CONNECTIONS

THE CABINET MUST BE
PERMANENTLY GROUNDED. A
GROUND SCREW IS PROVIDED IN
THE JUNCTION BOX FOR THIS
PURPOSE. FAILURE TO DO SO CAN
RESULT IN FIRE, ELECTRICAL
SHOCK, PERSONAL INJURY OR
DEATH.

The electrical supply requirements are
listed on the furnace rating plate.

Use a separate fused branch electrical
circuit containing a properly sized fuse
or circuit breaker. Run this circuit
directly from the main switch box to an
electrical disconnect which must be
readily accessible and located within
sight of the furnace. Connect from the
disconnect to the junction box on the
left side of the furnace, inside the
control compartment. See appropriate
wiring diagram.

NOTE:

The electrical junction box

inside the furnace control compartment
may be relocated to the right side if
necessary. A knockout is provided.

NOTE:

L1 (hot) and L2 (neutral)

polarity must be observed when
making field connections to the
furnace. The ignition control on electric
ignition models will not sense flame if
L1 and L2 are reversed.

Installation of the electric supply line
should be in accordance with the
National Electric Code ANSI/NFPA No.
70, latest edition, or Canadian
Electrical Code Part 1 - CSA Standard
C22.1 and local building codes.

This can be obtained from:

National Fire Protection Association
Batterymarch Park
Quincy, MA 02269

Canadian Standards Association
178 Rexdale Blvd.
Etobicoke (Toronto), Ontario
Canada M9W, 1R3

WARNING

!

WARNING

!

ELECTRICAL WIRING

as shown on the wiring diagram. Never
install the thermostat on an outside
wall or where it will be influenced by
drafts, concealed hot or cold water
pipes, lighting fixtures, radiation from
fireplace, rays of sun, lamps, television,
radios or air streams from registers.
Refer to the instructions packed with
the thermostat for best anticipator
adjustment or selection or see below.

HEAT ANTICIPATOR SETTINGS

For adjusting the thermostat heat
anticipator setting; (a) add the current
draw of the various components in the
system or (b) using jumper wire,
measure the current flow between the
R and W thermostat circuits. Set the
thermostat heat anticipator according
to the current flow measured.

The room thermostat must be
compatible with the integrated furnace
control on the furnace. All thermostats
available from the furnace
manufacturer’s Parts Department are
acceptable. Generally, all thermostats
that are not of the “current robbing”
type are compatible with the integrated
furnace control used.

NOTE: An isolation relay may assist
with “current robbing” type thermostat
compatibility problems. Use a single-
pole, single-throw relay with a 24-volt
AC coil. The contacts should be rated
for .5 amps minimum at 24 volts. See
Figure 15.

Install the room thermostat in
accordance with the instruction sheet
in the box with the thermostat. Run the
thermostat lead wires inside the control
compartment. Connect the thermostat

THERMOSTAT

FIGURE 15

ISOLATION RELAY

ST-A0804-01

Summary of Contents for GLH series

Page 1: ...INSTALLATION INSTRUCTIONS FOR UPFLOW UPFLOW HORIZONTAL AND DOWNFLOW INDUCED DRAFT GAS FURNACES GPH GPJ GLH GLJ SERIES Click anywhere in this document to return to HVAC inspection Installation Diagnosi...

Page 2: ...furnace ground to electrical panel DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected...

Page 3: ...THE FURNACE INSPECT ALL PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START UP CONTENTS Safety Precautions 4 Installation Check List 2 General Information 5 Location Requirements and Considerations 5 Com...

Page 4: ...LATE WHEN A FURNACE IS INSTALLED SO THAT SUPPLY DUCTS CARRY AIR CIRCULATED BY THE FURNACE TO AREAS OUTSIDE THE SPACE CONTAINING THE FURNACE THE RETURN AIR SHALL ALSO BE HANDLED BY DUCT S SEALED TO THE...

Page 5: ...llation in attics as well as alcoves utility rooms closets and crawlspaces 5 IMPORTANT Support this unit when installed For attic or crawl space installation horizontal furnaces may be installed on co...

Page 6: ...D UPFLOW HORIZONTAL MODELS TOP LEFT SIDE FRONT RIGHT SIDE BOTTOM 24 1 2 26 13 16 26 5 8 24 11 32 24 11 32 19 32 9 16 24 7 16 28 1 16 26 5 8 14 3 8 11 1 2 34 1 5 8 DIA 23 15 20 D 7 8 DIA 7 8 DIA 19 32...

Page 7: ...2 23 11 32 15 5 8 23 5 8 0 0 0 1 3 6 140 lbs 15 24 1 2 23 11 32 15 5 8 23 5 8 0 0 0 1 3 6 150 lbs TOP BOTTOM 24 1 2 19 3 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTION E S A R A 26 5 8 26 13...

Page 8: ...sure drop including evaporator coil if used of the entire system should not exceed 0 5 w c Be sure to have adequate space for unit filter IMPORTANT Some high efficiency filters have a greater than nor...

Page 9: ...E TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS INCLUDING CARBON MONOXIDE POISONING OR DEATH 2 If summer...

Page 10: ...ly If this unit is mounted in a closet the door must be closed when making this check of the installation DO NOT reset the overtemperature switch without taking corrective action to assure that an ade...

Page 11: ...with tight construction contemporary construction outside air may still be required for the furnace to operate and vent properly Outside air openings should be sized the same as for a confined space...

Page 12: ...uare inch for each 2000 BTUH of total input rating for all equipment in the enclosure Here are typical duct sizes FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET OUTLET B Method 2 One permanent opening...

Page 13: ...THE NATIONAL FUEL GAS CODE ANSI Z223 1 AND OR THE NATURAL GAS INSTALLATION CODE CSA B149 1 2 FOR PROPER INSTALLATION PRACTICES SINGLE WALL VENT CONNECTORS TO B 1 VENT OR MASONRY CHIMNEYS MAY BE USED U...

Page 14: ...l height above the highest connected equipment draft hood or flue collar 3 Must rise 1 4 per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or...

Page 15: ...ust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Follow the lighting instructions Place the applia...

Page 16: ...rnace Consult the local gas company for the location of the manual main shut off valve The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than...

Page 17: ...LP gas 54 55 WARNING LP CONVERSION NOTE For installation see specific LP kit installation instructions The valve can be converted to use liquefied petroleum LP gas by replacing the pressure regulator...

Page 18: ...LP storage tank may require supplemental heat to maintain proper pressure levels FIGURE 13 TYPICAL HOSE CONNECTION TO LINE PRESSURE TAP Maximum capacity of pipe in thousands of BTU per hour of undilu...

Page 19: ...ON THE RATING PLATE TO CHECK FURNACE INPUT 1 Make certain that all other gas appliances are shut off with the exception of pilot burners 2 Start the furnace 3 Time the meter to measure the time requir...

Page 20: ...Electrical Code Part 1 CSA Standard C22 1 and local building codes This can be obtained from National Fire Protection Association Batterymarch Park Quincy MA 02269 Canadian Standards Association 178...

Page 21: ...IONS BELOW IMPORTANT ONLY TWIN FURNACES WITH IDENTICAL CONTROL BOARDS IMPORTANT ONLY BOTTOM RETURNS CAN BE USED NO MORE THAN TWO FURNACES CAN SHARE THE SAME SUPPLY AND RETURN FURNACES MUST HAVE SAME H...

Page 22: ...22 I400 FIGURE 17 UT Electronic Controls 1028 928 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION a099201...

Page 23: ...23 FIGURE 18 UTEC 1028 928 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION a099301...

Page 24: ...ers go out the induced draft blower stops after a 5 second post purge and the negative pressure switch es open 9 The main blower continues until timed off by the setting on the integrated furnace cont...

Page 25: ...t available on GPJ or GLJ IMPORTANT Do not connect any motor speeds to HEAT or COOL if you use the HEAT COOL terminal 5 If heating and continuous speed are the same jump across FAN and HEAT terminals...

Page 26: ...subtract the return air temperature from the supply air temperature The difference is the temperature rise 5 Compare the measured temperature rise to the approved temperature rise range listed on the...

Page 27: ...27 BLOWER PERFORMANCE DATA GPH UPFLOW HORIZONTAL MODELS BLOWER PERFORMANCE DATA GLH DOWNFLOW MODELS...

Page 28: ...28 BLOWER PERFORMANCE DATA GLJ DOWNFLOW MODELS ONLY BLOWER PERFORMANCE DATA GPJ UPFLOW HORIZONTAL MODELS...

Page 29: ...manually reset DO NOT jumper or reset this switch If this switch should trip a qualified installer service agency or the gas supplier should be called to diagnose and or correct the source of trippin...

Page 30: ...2 125 000 and 150 000 BTUH units require removal of 7 segment of filter and frame to get proper width for a side filter TABLE 7 FILTER SIZES MAINTENANCE WARNING FIGURE 25 RESIZING FILTERS FRAME NOTE S...

Page 31: ...D SIDE RETURN FIGURE 28 DOWNFLOW FILTER INSTALLATION FILTER ROD 45 24095 01 FILTER ROD SUPPORT ANGLE AE 60520 01 FILTER SUPPORT ANGLE SEE ANGLE DETAIL AE 61883 01 FILTER ROD SUPPORT ANGLE AE 60520 01...

Page 32: ...cleaning the following procedures should be followed by a qualified installer service agency or gas supplier 1 Turn off electrical power to the furnace and set the thermostat lever to the lowest tempe...

Page 33: ...33 FIGURE 29 TROUBLESHOOTING FLOWCHART continued on next page PREPURGE...

Page 34: ...34 FIGURE 29 TROUBLESHOOTING FLOWCHART CONTINUED 92 22744 19 01...

Page 35: ...35 FIGURE 30 FOR MODELS WITH UT ELECTRONIC CONTROLS 1028 928 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Page 36: ...36 CM 0103 FIGURE 31 FOR MODELS WITH UT ELECTRONIC CONTROLS 1012 925 INTEGRATED FURNACE CONTROL AND HOT SURFACE IGNITION...

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