background image

TABLE 6

19

TABLE 5

ALTERNATE METHOD FOR CANADIAN HIGH-ALTITUDE DERATE

NATURAL GAS

LP GAS

FIGURE 14

MANIFOLD PRESSURE-CHANGE LABEL

THE MANIFOLD PRESSURE OF THIS APPLIANCE HAS 

BEEN FIELD ADJUSTED TO OBTAIN THE CORRECT 

INPUT RATING FOR INSTALLATION AT ALTITUDES 

BETWEEN 2,000 FEET AND 4,500 FEET ELEVATION.

LA PRESSION DU DISTRIBUTEUR D'ALIMENTATION 

DE CET APPAREIL A ÉTÉ AJUSTÉ SUR LES LIEUX AFIN  

D'OBTENIR LA BONNE PUISSANCE D'ENTRÉE POUR 

UNE INSTALLATION ENTRE 2000 ET 4500 PIEDS 

D'ALTITUDE. 

92-24399-01-01

ADJUSTING OR CHECKING
FURNACE INPUT

NATURAL GAS:

The maximum gas supply pressure to
the furnace should be 10.5” W.C. for
natural gas. The minimum gas supply
pressure for purposes of input
adjustment to the furnace should be 5”
W.C.

A properly calibrated manometer or
gauge is required for accurate gas
pressure readings.

The manifold pressure should be set at
3.5” W.C. for natural gas. Only small
variations in the gas flow should be
made by means of the pressure
regulator adjustment. 

To adjust the pressure regulator:

1. Remove the regulator cap.

2. Turn the adjustment screw clockwise

to increase pressure or
counterclockwise to decrease
pressure.

3. Replace the regulator cap securely.

LP GAS:

Furnaces for use on LP gas, the LP gas
supply pressure must be set between
11.0” and 13.0”  W.C. by means of the
tank or branch supply regulators. The
furnace manifold pressure should be set
at 10” W.C. at the gas control valve. For
elevations up to 8,000 feet, rating plate
input ratings apply. For high altitudes
(elevations 8,000 and over) and for any
necessary major changes in the gas
flow rate the orifice spud must be
changed.

TO CHANGE ORIFICE SPUDS:

1. Shut off the manual main gas valve

and remove the gas manifold.

2. Replace the orifice spuds.

3. Reassemble in reverse order.

4. Turn the gas supply back on and

check for proper operation and
manifold pressure.

Check of input is important to prevent
over firing of the furnace beyond its
design-rated input. NEVER SET INPUT
ABOVE THAT SHOWN ON THE
RATING PLATE.

TO CHECK FURNACE INPUT:

1. Make certain that all other gas

appliances are shut off, with the
exception of pilot burners.

2. Start the furnace

3. Time the meter to measure the time

required to burn one cubic foot of
gas.

4. Use Table 6 to determine input rate.

ALTERNATE METHOD FOR
CANADIAN HIGH-ALTITUDE
DERATE

In Canada, unless an orifice change is
specifically mandated by local codes, an
alternate method of altitude deration
through a reduction in manifold pressure
is acceptable as described in Table 5.
This information is based on a heating

value of 1000 BTU per cubic feet of
natural gas, and 2500 BTU per cubic
feet of LP gas. 

IMPORTANT:

Actual input rates must

be measured onsite with manifold
pressure adjustment to ensure that an
actual 10% reduction in input rate is
achieved.

Once this field adjustment has been
made, the label shown in Figure 14
rmust be affixed in a conspicuous
location on the front of the furnace
cabinet.

NOTE:

This label is supplied in the

information packet shipped with each
furnace.

METER TIME IN MINUTES AND SECONDS FOR NORMAL

INPUT RATING OF FURNACES EQUIPPED FOR NATURAL OR LP GAS

INPUT

BTU/HR

METER

SIZE

CU. FT.

HEATING VALUE OF GAS BTU PER CU. FT.

900

1000

1040

1100

2500

MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC.

ONE

1

5

1

12

1

15

1

18

3

20

50,000

TEN

10

50

12

00

12

30

13

12

30

00

ONE

0

44

0

48

0

50

0

53

2

0

75,000

TEN

7

12

8

0

8

19

8

48

20

0

ONE

0

33

0

36

0

38

0

40

1

30

100,000

TEN

5

24

6

0

6

15

6

36

15

0

ONE

0

26

0

29

0

30

0

32

1

12

125,000

TEN

4

19

4

48

5

0

5

17

12

0

ONE

0

31

0

24

0

25

0

26

1

0

150,000

TEN

3

36

4

0

4

10

4

20

10

0

Heating Value of Gas (BTU/Ft

3

) x 3600 x correction factor

Input BTU/HR =

Time in Seconds (for 1 cu.ft.) of Gas

ALTITUDE

INPUT

OUTPUT

ORIFICE

SIZE

MANIFOLD

PRESSURE

0’ - 2000’

50,000
75,000

100,000
125,000
150,000

40,000
60,000
80,000

100,000
120,000

#42

3.5” W.C.

2001’ - 4500’

45,000
67,500
90,000

112,500
135,000

36,000
54,000
72,000
90,000

108,000

#42

2.9” W.C.

ALTITUDE

INPUT

OUTPUT

ORIFICE

SIZE

MANIFOLD

PRESSURE

0’ - 2000’

50,000
75,000

100,000
125,000
150,000

40,000
60,000
80,000

100,000
120,000

#54

10” W.C.

2001’ - 4500’

45,000
67,500
90,000

112,500
135,000

36,000
54,000
72,000
90,000

108,000

#54

8.1” W.C.

Summary of Contents for GLH series

Page 1: ...INSTALLATION INSTRUCTIONS FOR UPFLOW UPFLOW HORIZONTAL AND DOWNFLOW INDUCED DRAFT GAS FURNACES GPH GPJ GLH GLJ SERIES Click anywhere in this document to return to HVAC inspection Installation Diagnosi...

Page 2: ...furnace ground to electrical panel DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected...

Page 3: ...THE FURNACE INSPECT ALL PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START UP CONTENTS Safety Precautions 4 Installation Check List 2 General Information 5 Location Requirements and Considerations 5 Com...

Page 4: ...LATE WHEN A FURNACE IS INSTALLED SO THAT SUPPLY DUCTS CARRY AIR CIRCULATED BY THE FURNACE TO AREAS OUTSIDE THE SPACE CONTAINING THE FURNACE THE RETURN AIR SHALL ALSO BE HANDLED BY DUCT S SEALED TO THE...

Page 5: ...llation in attics as well as alcoves utility rooms closets and crawlspaces 5 IMPORTANT Support this unit when installed For attic or crawl space installation horizontal furnaces may be installed on co...

Page 6: ...D UPFLOW HORIZONTAL MODELS TOP LEFT SIDE FRONT RIGHT SIDE BOTTOM 24 1 2 26 13 16 26 5 8 24 11 32 24 11 32 19 32 9 16 24 7 16 28 1 16 26 5 8 14 3 8 11 1 2 34 1 5 8 DIA 23 15 20 D 7 8 DIA 7 8 DIA 19 32...

Page 7: ...2 23 11 32 15 5 8 23 5 8 0 0 0 1 3 6 140 lbs 15 24 1 2 23 11 32 15 5 8 23 5 8 0 0 0 1 3 6 150 lbs TOP BOTTOM 24 1 2 19 3 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTION E S A R A 26 5 8 26 13...

Page 8: ...sure drop including evaporator coil if used of the entire system should not exceed 0 5 w c Be sure to have adequate space for unit filter IMPORTANT Some high efficiency filters have a greater than nor...

Page 9: ...E TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS INCLUDING CARBON MONOXIDE POISONING OR DEATH 2 If summer...

Page 10: ...ly If this unit is mounted in a closet the door must be closed when making this check of the installation DO NOT reset the overtemperature switch without taking corrective action to assure that an ade...

Page 11: ...with tight construction contemporary construction outside air may still be required for the furnace to operate and vent properly Outside air openings should be sized the same as for a confined space...

Page 12: ...uare inch for each 2000 BTUH of total input rating for all equipment in the enclosure Here are typical duct sizes FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET OUTLET B Method 2 One permanent opening...

Page 13: ...THE NATIONAL FUEL GAS CODE ANSI Z223 1 AND OR THE NATURAL GAS INSTALLATION CODE CSA B149 1 2 FOR PROPER INSTALLATION PRACTICES SINGLE WALL VENT CONNECTORS TO B 1 VENT OR MASONRY CHIMNEYS MAY BE USED U...

Page 14: ...l height above the highest connected equipment draft hood or flue collar 3 Must rise 1 4 per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or...

Page 15: ...ust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Follow the lighting instructions Place the applia...

Page 16: ...rnace Consult the local gas company for the location of the manual main shut off valve The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than...

Page 17: ...LP gas 54 55 WARNING LP CONVERSION NOTE For installation see specific LP kit installation instructions The valve can be converted to use liquefied petroleum LP gas by replacing the pressure regulator...

Page 18: ...LP storage tank may require supplemental heat to maintain proper pressure levels FIGURE 13 TYPICAL HOSE CONNECTION TO LINE PRESSURE TAP Maximum capacity of pipe in thousands of BTU per hour of undilu...

Page 19: ...ON THE RATING PLATE TO CHECK FURNACE INPUT 1 Make certain that all other gas appliances are shut off with the exception of pilot burners 2 Start the furnace 3 Time the meter to measure the time requir...

Page 20: ...Electrical Code Part 1 CSA Standard C22 1 and local building codes This can be obtained from National Fire Protection Association Batterymarch Park Quincy MA 02269 Canadian Standards Association 178...

Page 21: ...IONS BELOW IMPORTANT ONLY TWIN FURNACES WITH IDENTICAL CONTROL BOARDS IMPORTANT ONLY BOTTOM RETURNS CAN BE USED NO MORE THAN TWO FURNACES CAN SHARE THE SAME SUPPLY AND RETURN FURNACES MUST HAVE SAME H...

Page 22: ...22 I400 FIGURE 17 UT Electronic Controls 1028 928 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION a099201...

Page 23: ...23 FIGURE 18 UTEC 1028 928 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION a099301...

Page 24: ...ers go out the induced draft blower stops after a 5 second post purge and the negative pressure switch es open 9 The main blower continues until timed off by the setting on the integrated furnace cont...

Page 25: ...t available on GPJ or GLJ IMPORTANT Do not connect any motor speeds to HEAT or COOL if you use the HEAT COOL terminal 5 If heating and continuous speed are the same jump across FAN and HEAT terminals...

Page 26: ...subtract the return air temperature from the supply air temperature The difference is the temperature rise 5 Compare the measured temperature rise to the approved temperature rise range listed on the...

Page 27: ...27 BLOWER PERFORMANCE DATA GPH UPFLOW HORIZONTAL MODELS BLOWER PERFORMANCE DATA GLH DOWNFLOW MODELS...

Page 28: ...28 BLOWER PERFORMANCE DATA GLJ DOWNFLOW MODELS ONLY BLOWER PERFORMANCE DATA GPJ UPFLOW HORIZONTAL MODELS...

Page 29: ...manually reset DO NOT jumper or reset this switch If this switch should trip a qualified installer service agency or the gas supplier should be called to diagnose and or correct the source of trippin...

Page 30: ...2 125 000 and 150 000 BTUH units require removal of 7 segment of filter and frame to get proper width for a side filter TABLE 7 FILTER SIZES MAINTENANCE WARNING FIGURE 25 RESIZING FILTERS FRAME NOTE S...

Page 31: ...D SIDE RETURN FIGURE 28 DOWNFLOW FILTER INSTALLATION FILTER ROD 45 24095 01 FILTER ROD SUPPORT ANGLE AE 60520 01 FILTER SUPPORT ANGLE SEE ANGLE DETAIL AE 61883 01 FILTER ROD SUPPORT ANGLE AE 60520 01...

Page 32: ...cleaning the following procedures should be followed by a qualified installer service agency or gas supplier 1 Turn off electrical power to the furnace and set the thermostat lever to the lowest tempe...

Page 33: ...33 FIGURE 29 TROUBLESHOOTING FLOWCHART continued on next page PREPURGE...

Page 34: ...34 FIGURE 29 TROUBLESHOOTING FLOWCHART CONTINUED 92 22744 19 01...

Page 35: ...35 FIGURE 30 FOR MODELS WITH UT ELECTRONIC CONTROLS 1028 928 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Page 36: ...36 CM 0103 FIGURE 31 FOR MODELS WITH UT ELECTRONIC CONTROLS 1012 925 INTEGRATED FURNACE CONTROL AND HOT SURFACE IGNITION...

Reviews: