background image

19 

6

 

TROUBLESHOOTING 

 

The following chart is intended to assist with troubleshooting your hydraulic lift.  While not all inclusive, the chart outlines 
the most common causes of a problem and the recommended course of action. 
 

CAUTION:

IF THE PROBLEM WITH THE POWER SUPPLY IS NOT CERTAIN, ALWAYS FOLLOW THE
MANUFACTURER’S WARRANTY POLICY BEFORE ANY OTHER REPAIR OR
MAINTENANCE IS ATTEMPTED.

 

SYMPTOM

 

CAUSE AND CORRECTIVE ACTION 

Hoses cannot be connected. 

System is pressurized.  Depressurize the hoses as follows: 

a.

 

Depressurize the male fitting by carefully pressing the 
button on the end of the nipple or by briefly tapping the 
down switch.  Use caution to avoid damaging the nipple 
button. 

 
b.

 

Depressurize the female fitting by tapping the “up” 
switch briefly, which will depressurize the pump.  If 
necessary, depressurize the female fitting on the hose by 
carefully pressing the internal button using a 3/8” bolt.  
Be careful not to damage the internal O-rings.  Wrap the 
fitting with a rag while depressurizing to prevent spray.  
Keep the connectors clean. 

 

Battery does not keep a charge. 

Check the battery fluid levels, age, and time of last booster 
charge.  The battery must be booster charged at the beginning and 
end of the season using a 10A charger. 
 
Verify solar panel or AC charger is plugged in correctly. 
 
Check the voltage output of the solar panel.  Output should be 
about 14-18 volts when exposed to light. 
 
Verify that the polarity (positive or negative) of the solar panel 
matches the battery’s polarity. 
 
Verify that the solar panel gets an adequate amount of light and 
the lift usage is within the monthly seasonal limits.  The solar 
panel may be mounted up to 50 feet away from the battery if 
necessary.  You may also order a bracket to mount the solar panel 
on top of the canopy.  The remote control should only be drawing 
about 5 mA, and the pump 20 mA.  The solar panel has an output 
of about 750 mA in direct sunshine. 
 

Battery terminal becomes hot. 

Verify cable is clean and tight on battery terminal 
 

Remote control not functioning. 

The remote control is designed to stop working if the battery 
drops below 11 volts to alert the user that the battery is getting 
low.  If the lift operates with the up/down switch in the power 
supply, but not with the remote, charge the battery using a 10A 
booster charger. 
 

 
 
 
 

Summary of Contents for HL9000

Page 1: ...HL9000 HL9000XL HYDRAULIC BOAT LIFT INSTRUCTIONS REIMANN GEORGER CORPORATION MARINE PRODUCTS BUFFALO NY P N 6114164 8 16 13...

Page 2: ...inum Bunk Assembly 10 3 9 Making Power Connections 11 3 10 Operating Position 12 4 OPERATION 13 4 1 Before Operating The Lift 13 4 2 Testing Lift Operation 13 4 3 Testing Lift Operation With Remotes 1...

Page 3: ...Typical Product Nameplate 3 3 1 Extension Leg and Leg Frame Assembly 6 3 2 Main Frame Cylinder Support Assembly 7 3 3 Lift Arm Assembly 8 3 4 Cylinder Main Frame Leg Assembly 9 3 5 Bunk Assembly 10 7...

Page 4: ...onnected and in good condition Check the battery fluid levels age and time of last booster charge The battery must be booster charged at the beginning and end of the season using a 10A charger Verify...

Page 5: ...N Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices and property damage only accidents 1 3 E...

Page 6: ...load tube and rear foot plates 5 Do not try lifting or launching your boat in rough water conditions This can damage your boat and or the lift 6 The boat must be stored with the lift in the over cente...

Page 7: ...ping Weights less control box 977lbs 997lbs 2 2 NAMEPLATE AND SERIAL NUMBER TAG It is important to identify your lift completely and accurately whenever ordering spare parts or requesting assistance i...

Page 8: ...lity 4 Motor Stop Assists in positioning boat on the lift for balanced lifting 5 Extension Legs Adjustable legs available in pairs with bracing Standard lengths are 3 5 7 9 6 Control Box Shelf Provide...

Page 9: ...osing a place to assemble the lift keep in mind the final placement of the lift The lift may be placed on either side of your dock and the boat must enter the rear of the lift 3 This product has been...

Page 10: ...1 to extension leg 2 using hardware C and D 2 Insert foot plate and extension leg assembly into leg assembly 3 Insert leg pin and clip A to secure 3 Install the four plastic cap plugs Z onto ends of t...

Page 11: ...es so that the welded bosses on the support plates are facing each other 2 Secure the cylinder support plates with hardware E F G H I Use fastener E in the 3 wide frame tube Use fastener I in the 2 wi...

Page 12: ...the lift arm pivot plates Insert clevis pin B through the lift arm end plates and hole in the lift frame Install flat washer Q and cotter pin P on each end of clevis pin Secure clevis pin by spreadin...

Page 13: ...cotter pin P on each end of the clevis pin L Secure clevis pin by spreading end of cotter pin apart and bending around clevis pin 3 Attach rod end of the cylinder to the lift arm Place the cylinder r...

Page 14: ...N CAUSE PERSONAL INJURY AND OR EQUIPMENT DAMAGE 1 Refer to Figure 3 5 Install aluminum bunk 12 to the lift arms Place the bunk so that the sloped top surface is toward the inside of the lift 2 Insert...

Page 15: ...r repair the part WARNING LIQUID UNDER HIGH PRESSURE CAN PIERCE THE SKIN CAUSING DEATH OR SERIOUS INJURY IN CASE OF INJURY GET IMMEDIATE MEDICAL ATTENTION 3 Wipe the mating surfaces of the hose coupli...

Page 16: ...the wiring harness If the solar panel has ring terminals on the ends of the wire connect the solar panel black wire to the negative battery terminal connect the solar panel white wire with a diode to...

Page 17: ...t everyone understands the proper operating procedure 9 Understand the use of all the controls and connections provided with the power supply and the remote transmitter 4 2 TESTING LIFT OPERATION Afte...

Page 18: ...it may have settled over time Readjust the legs as described above and repeat this inspection and adjustment procedure at the frequency found necessary 8 After removing the boat from the lift re tigh...

Page 19: ...s or more We recommend the following batteries U S Battery Model 27 TMX Trojan Battery Model 27 TMX or Rolls Battery Engineering Model 27112XJM Reserve capacity is the most important feature 2 The lif...

Page 20: ...h as radio cell phone and TV towers or a natural magnetic field Blocked or shielded antenna Other transmitter interference from cell phones cordless phones wireless systems CB and mobile transmitters...

Page 21: ...your face close to suspected leaks Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic oil WARNING LIQUID UNDER HIGH PRESSURE CAN PIERCE THE SKIN...

Page 22: ...ERIOUS INJURY IN CASE OF INJURY GET IMMEDIATE MEDICAL ATTENTION 7 Depressurize cylinder hoses as follows a Depressurize the cylinder hose with male coupling by wrapping a rag around the coupling to pr...

Page 23: ...ery does not keep a charge Check the battery fluid levels age and time of last booster charge The battery must be booster charged at the beginning and end of the season using a 10A charger Verify sola...

Page 24: ...e these Auxiliary equipment such as boating hardware is being improperly hung on lift remove this equipment permanently Hoses to cylinders are leaking fluid in line have a poor connection or are kinke...

Page 25: ...TROL BOX STANDARD 7 2 HL9KXL BOAT LIFT SECTION PART QTY DESCRIPTION 7 4 4107128 1 HL9KXL BUNDLE 1 of 2 7 5 4107131 1 HL9K COMMON BUNDLE 2 7 7 4107101 1 HL ALUM BUNK BUNDLE 7 8 4107409 1 HL9K CYLINDER...

Page 26: ...ER 4107408 HL9K HYDRAULIC CYLINDERS W STAINLESS HOSE FITTINGS OPTIONAL REF PART QTY DESCRIPTION 11 6041071 4 HYDRAULIC CYLINDER 3 X 15 7 8 S 4107955 4 HOSE ASSEMBLY 4 W STAINLESS FTG S T 4107952 4 HOS...

Page 27: ...49 8 2 OD X 29 32 ID X 3 16 THICK HL CYL SPACER O 4107937 8 1 3 4 OD X 25 32 ID X 1 8 THICK NYLON BUNK WASHER P 5894108 24 5 32 X 1 3 4 COTTER PIN Q 5893625 12 7 8 SAE FLAT WASHER AA 4107935 8 HL9K CY...

Page 28: ...24 Figure 7 2 Complete Hydraulic Lift Assembly...

Page 29: ...be defective in material and workmanship Items covered include hydraulic unit cylinders hoses bearings and remote control B 15 YEAR LIMITED WARRANTY ON HL SERIES ALUMINUM FRAME EXTRUSION The Manufact...

Page 30: ...ow in order to obtain performance of any warranty obligation may be addressed to either the dealer from whom this product is purchased or to Reimann Georger Corp Marine Products P O Box 681 Buffalo NY...

Page 31: ...same or similar modifications on products previously purchased N NO AUTHORITY TO ALTER WARRANTY No agent representative distributor or dealer has any authority to alter the terms of this warranty in a...

Page 32: ...is the replacement or repair at the Manufacturer s discretion of parts found to be defective D NO SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER...

Page 33: ...ion by misuse by incorrect operation by normal wear and tear by improper adjustment or alteration by alterations not done by the Manufacturer or by failure of product parts from such alterations 5 Cos...

Reviews: