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Form I-UDA, P/N 195673 Rev 13, Page 1

7.5.1 Combustion Air Proving (Pressure) Switch

The combustion air proving switch is a pressure sensitive switch that monitors air pres

-

sure to ensure that proper combustion airflow is available. On Model UDAP, the switch 

is a single pole/normally open device which closes when a negative pressure is sensed 

in the venter housing. On Model UDAS, the switch senses the differential pressure 

between the negative pressure in the venter housing and the pressure in the cabinet. 

(For switch location, see 

FIGURE 18

, page 30.)

On startup when the heater is cold, the sensing pressure is at the most negative level, 

and as the heater and flue system warm up, the sensing pressure becomes less nega

-

tive. After the system has reached equilibrium (about 20 minutes), the sensing pres

-

sure levels off. 
If a restriction or excessive flue length or turns cause the sensing pressure to be out

-

side the switch setpoint, the pressure switch will function to shutoff the main burner. 

The main burner will remain off until the system has cooled and/or the flue system 

resistance is reduced. 
The  Tables  on  the  left  below  list  the  approximate  water  column  negative  pressure 

readings and switch setpoints for sea level operating conditions for Model UDAP and 

Model UDAP-CV heaters. The Table on the right lists the approximate water column 

differential pressure readings and switch setpoints for sea level operating conditions 

for Model UDAS heaters.

7.5 Electrical 

Operating 

Components

Pressure Switch 

Settings

DANGER: Safe operation of this unit requires proper vent

-

ing flow. NEVER bypass combustion air proving switch or at

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tempt to operate the unit without the venter running and the 

proper flow in the vent system. Hazardous conditions could 

result. See Hazard Intensity Levels, page .

Model 

UDAP

Startup 

Cold

Equilibrium 

Hot

Setpoint OFF Setpoint 

ON

Label 

Color

Switch 

P/N

Model 

UDAS

Startup 

Cold

Equilibrium 

Hot

Setpoint 

OFF

Setpoint 

ON

Label 

Color

Switch 

P/N

Negative Pressure (" w.c.)

Differential Pressure (" w.c.)

30

1.0

0.8

0.4

0.6

Green

197030

30

1.0

0.8

0.7

0.8

Yellow

197028

45

1.0

0.8

0.4

0.6

Green

197030

45

1.1

0.8

0.7

0.8

Yellow

197028

60

1.0

0.8

0.5

0.7

Orange

196388

60

1.1

0.9

0.7

0.8

Yellow

197028

75

1.0

0.9

0.5

0.7

Orange

196388

75

1.1

0.9

0.7

0.8

Yellow

197028

100

0.9

0.7

0.5

0.7

Orange

196388

100

0.9

0.7

0.6

0.7

White

196362

125

0.8

0.6

0.4

0.6

Green

197030

125

0.8

0.6

0.5

0.6

Pink

197032

150, 175

0.8

0.7

0.4

0.6

Green

197030

150, 175

0.8

0.6

0.4

0.6

Green

197030

200, 225

2.2

1.5

1.1

1.3

Blue

201158

200, 225

2.2

1.5

1.1

1.3

Blue

201158

250, 300

2.3

1.6

1.1

1.3

Blue

201158

250, 300

2.3

1.6

1.1

1.3

Blue

201158

350, 400

2.6

1.8

1.4

1.6

Red

201159

350, 400

2.6

1.8

1.4

1.6

Red

201159

Model UDAP-CV 

with Opt AV6

Startup Cold

Equilibrium 

Hot

Setpoint 

OFF

Setpoint 

ON

Label 

Color

Switch P/N

Negative Pressure (" w.c.)

30

1.1

0.8

0.7

0.8

Yellow

197028

45

1.1

0.8

0.5

0.7

Orange

196388

60

0.9

0.8

0.6

0.8

Lt Blue

197029

75

1.0

0.8

0.6

0.8

Lt Blue

197029

100

0.9

0.7

0.6

0.7

White

196362

7.5. Limit Control

All units are equipped with a temperature activated auto reset limit control. The con

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trol is factory set and is non-adjustable. If the setpoint is reached, the limit control will 

interrupt the electric supply to the gas valve. This safety device provides protection in 

the case of motor failure or lack of airflow due to a restriction at the inlet or outlet. (For 

location, see 

FIGURE 18

, page 30.)

CAUTION: The auto reset limit control will continue to shut 

down the heater until the cause is corrected. Never bypass 

the limit control; hazardous conditions could result. See Haz-

ard Intensity Levels, page .

Summary of Contents for UDAP

Page 1: ...iately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call your fire department FOR YOUR SAFETY Do not store or use gasolin...

Page 2: ...ration maintenance and service of this heater Definitions of Hazard Intensity Levels in this Manual Contents 1 General 2 4 1 1 Hazard Labels and Notices 2 1 2 General Installation Information 3 1 3 Wa...

Page 3: ...BOTH this manual and the correct venting manual are REQUIRED for installation of this heater 1 2 General Installation Information WARNING Do not use this appliance if any part has been under water Imm...

Page 4: ...garages in accordance with ANSI NFPA No 88B latest edition Standard for Repair Garages In Canada installations in aircraft hangars should be in accordance with the require ments of the enforcing auth...

Page 5: ...24 16 29 93 21 15 28 94 24 17 31 105 20 18 34 113 17 10 ft 14 24 69 32 17 29 87 27 17 31 91 25 15 27 82 30 17 30 90 26 16 28 89 29 18 32 103 25 20 35 110 21 12 ft 14 24 64 39 18 29 84 32 18 31 88 30 1...

Page 6: ...tions cont d 3 Uncrating and Preparation 3 1 Uncrating and Inspecting This unit was test operated and inspected at the factory prior to crating and was in operating condition If the heater has incurre...

Page 7: ...60 75 100 125 150 175 200 225 250 300 350 400 High Altitude Switch P N 197031 197032 197031 201160 Negative Pressure OFF Setpoint w c 0 4 0 5 0 4 1 1 Label color Purple Pink Purple Brown Model UDAP CV...

Page 8: ...1 4 5 7 16 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 16 3 8 225 250 26 1 8 38 3 16 22 23 42 35 3 8 13 1 16 8 13 16 9 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 15 5 8 300 350 400 34 1 8 41 30 23 42 35 3 8 17 1 16...

Page 9: ...35 3 8 8 1 2 8 1 4 5 7 16 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 16 3 8 4 1 8 8 5 16 225 250 26 1 8 38 3 16 22 23 42 35 3 8 13 1 16 8 13 16 9 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 15 5 8 5 9 16 8 5 16 300...

Page 10: ...spending the heater check the supporting structure to be used to verify that it has sufficient load carrying capacity to support the weight of the unit Model UDAP Size 30 45 60 75 100 125 150 175 200...

Page 11: ...Retainers either two or four point suspension Be sure the threaded hanger rods are locked to the heater as illustrated Length of threaded rod extending into the heater MUST NOT exceed 1 2 13mm If ord...

Page 12: ...service NEVER TEST FOR LEAKS WITH AN OPEN FLAME Failure to comply could result in personal injury property damage or death Capacity of Piping Cubic Feet per Hour based on 0 3 w c Pressure Drop Specif...

Page 13: ...c and a maximum of 14 w c Before attempting to measure or adjust valve outlet gas pressure the inlet supply pressure must be within the specified range both when the heater is in operation and on sta...

Page 14: ...above 6000 ft 1830M a high altitude pressure switch is required see Paragraph 3 2 1 Manifold Pressure Settings by Altitude for the UNITED STATES Altitude Natural Gas inches w c Propane Gas inches w c...

Page 15: ...500 124915 105350 7001 8000 2136 2440 88200 74088 61740 100800 84672 70560 126000 104580 88200 147000 122010 102900 8001 9000 2441 2745 86100 72324 60270 98400 82656 68880 123000 102090 86100 143500 1...

Page 16: ...outside air ducts voids the warranty and could cause hazard ous operation See Hazard Levels page 2 Do not install a unit in a confined space without providing wall openings leading to and from the spa...

Page 17: ...he installation requires a stepdown trans former Option CG follow the instructions shipped with the option package for attach ing the transformer to the heater The electrical supply enters at the rear...

Page 18: ...Form I UDA P N 195673 Rev 13 Page 18 7 Electrical Supply and Wiring cont d FIGURE 14A Typical Wiring Diagram for Model UDAP or Model UDAS Single Stage 7 4 Wiring Diagrams...

Page 19: ...Form I UDA P N 195673 Rev 13 Page 19 FIGURE 14B Typical Wiring Diagram for Model UDAP or Model UDAS Single Stage with Optional Air Recirculation...

Page 20: ...Form I UDA P N 195673 Rev 13 Page 20 FIGURE 14C Typical Wiring Diagram for Model UDAP or Model UDAS Two Stage Gas Valve 7 Electrical Supply and Wiring cont d 7 4 Wiring Diagrams cont d...

Page 21: ...e vent system Hazardous conditions could result See Hazard Intensity Levels page 2 Model UDAP Startup Cold Equilibrium Hot Setpoint OFF Setpoint ON Label Color Switch P N Model UDAS Startup Cold Equil...

Page 22: ...ce Section Paragraph 10 2 10 for information on probable causes and instructions on resetting the flame rollout switch For location see FIGURE 18 page 30 DANGER If the manual reset flame rollout switc...

Page 23: ...trol offers a wide variety of input and output points that can be configured to meet a wide range of building management applications User selectable input types are Thermis tor 4 20 milliamp 1 5 volt...

Page 24: ...lame has not been sensed during the first 16 seconds the control de energizes the spark output and keeps the gas valve energized for an additional one second flame proving period If flame is not prese...

Page 25: ...tion If flame is not established on the second trial for ignition the control de energizes the gas valve energizes the fan blower motor on heat speed and venter motor remains energized The fan blower...

Page 26: ...l flash rapidly when lockout is due to undesired flame Gas Valve Relay Fault If the control senses the gas valve as energized for more than one second when the control is not attempting to energize th...

Page 27: ...rty damage personal injury or loss of life This appliance does not have a pilot It is equipped with an igni tion device which automatically lights the burner Do not try to light the burner by hand Bef...

Page 28: ...performed turn off all electric power to the appliance 3 Open the access door 4 Turn the gas control knob clockwise to OFF Do not force 5 Close the access door FIGURE 17 Gas Valve ON OFF Control Knob...

Page 29: ...soundness Clean openings Replace any parts that do not appear sound Check the wiring for any damaged wire Replace damaged wiring See Paragraph 7 for replacement wiring requirements 10 1 Maintenance Sc...

Page 30: ...tion of dirt dust and or lint clean the compartment and follow the instructions below to remove and clean the burner Burner Removal Instructions Refer to FIGURE 19 CAUTION Use of eye protection is rec...

Page 31: ...the burner ribbons Holding the burner assembly so that any foreign material will fall away from the burner use a stiff bristle brush to loosen and remove any foreign material s If the burner is excess...

Page 32: ...to 1 8 See FIGURE 21 IMPORTANT When re assembling the brown ground wire must remain attached to the ignitor Ignitor CAUTION Due to high voltage on the spark wire and electrode do not touch when ener g...

Page 33: ...fan guard Rotate the fan blade to check for adequate clearance If adjustment is required loosen the mounting screws re position the fan guard and tighten the screws Rotate the fan blade and re check f...

Page 34: ...With the manual valve turned off to prevent flow to the gas valve connect a manometer to the 1 8 outlet pressure tap in the valve NOTE A manometer fluid filled gauge is recommended 3 Turn the manual...

Page 35: ...ace If the flame rollout switch trips again determine and correct the cause before resetting the switch If there is damage to the control compartment repairs must be made before resetting the switch I...

Page 36: ...Is the sensor located in flame correctly Replace flame sesnsor Reposition flame sensor Is gas flowing Is the ignitor position correct in the gas flow Check gas pressure and supply voltage If either ar...

Page 37: ...Supply pressure should be 5 14 w c for natural gas or 11 14 w c for propane gas d Cracked ceramic at sensor d Replace sensor Burner cycle on and off 1 Gas pressure too high or too low 1 Supply pressu...

Page 38: ...y line size C Smaller and or larger vent and combustion air pipe diameters may be permissible For Model UDAS refer to the Venting Installation Manual for Separated Combustion Units For Model UDAP refe...

Page 39: ...lights 24 Limit Control 21 34 Limit Switch 25 Literature Bag 29 Location 5 Unit Heater Location 4 Location of Controls 30 Lockout 26 Optional vertical louvers 6 M Maintenance Procedures 30 Maintenanc...

Page 40: ...____________________________________________________ Phone _________________________________ Model ________________ Serial No ______________________________Date of Installation ____________ SPECIFIC I...

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