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Form I-UDA, P/N 195673 Rev 13, Page 39

Index

A

Abnormal Heat Cycle Functions  

25

Aircraft Hangars  

4

Control Amps  

3

8

Full Load Amps  3

8

APPENDIX  

3

8

B

Clean the Burner  

31

Burner Maintenance  

30

Burner Orifice  

32

Burner Removal  

30

C

California Warning Label  

4

Ceiling Suspension Kit  

11

Certification  

3

Check installation after startup  

2

8

Check the installation prior to startup  

27

Check the Lights  

35

Chlorine  

6

Clearances  

7

LED Codes  

24, 36

Combustion Air  

16

Combustion Air Inlet  

3

8

Combustion Air Pressure Switch  

34

Combustion Air Proving (Pressure) 

Switch  

21

Commissioning  

27

Confined Space  

16

Contact  

40

Control Wiring  

17

Conversion Kits  

13

D

DDC Controls  

23

Dimensions  

8

Disconnect Switch  

35

Door Switch  

35

Door Switch - Model UDAS only  

22

Downturn Nozzle Kits  

7

DSI Integrated Control Module  

24, 32

E

Thermal Efficiency  

3

8

Electrical Supply  

16

F

Continuous Fan Operation  

26

Fan/Blower Off Delay  25

Fan/Blower On Delay  25

Fan Blades  33

Fan Motor  22

Fan OFF Delay Settings  24

Fault Modes  26

Field-Installed Parts  6

Flame Rollout Switch  

22, 35

Flame Sensor  32

G

Garages  

4

Gas Connection  

3

8

Gas Connection Size  

12

Gas Supply  

11

Gas Supply Line  

12

Gas Valve  

22, 34

Gas Valve ON/OFF Control Knob  

2

8

H

Hanger Kits  

11

Hanging the Heater  

10

HAZARD INTENSITY LEVELS  

2

Hazard Labels and Notices  

2

Heat Exchanger Maintenance  

30

High Altitude Capacity  

15

High Altitude Derate  

14

High Altitude Kit  

6, 7

I

Ignition System  24, 32

Ignition Trial Period  24

Ignitor  32

Input Heating Capacity  

3

8

Installation Codes  

4

L

Leak-test  12

Lifting  10

LED lights  

24

Limit Control  

21, 34

Limit Switch  

25

Literature Bag  2

9

Location  

5

Unit Heater Location  

4

Location of Controls  

30

Lockout  

26

Optional vertical louvers  

6

M

Maintenance Procedures  

30

Maintenance Schedule  

2

9

Massachusetts Requirement  

4

Fan Motor  33

Venter Motor  33

Motor HP  

3

8

Multiple Heater Control  

23

N

Normal Heat Cycle  

24

O

Operating Sequence  

2

8

Option CC1  

6

Option CC2 or CC6  

3, 6

Option CD 2, 3, or 4  

7

Option CK8, CK10, and CK22  

11

Option CL31  

23

Option CL32  

23

Option CM3  

22

Option DJ20 or DJ21  

6

Options D10 and D14  23

Orifice Pressure  

13

Output Heating Capacity  

3

8

P

Plug the unused suspension points  10

Post Purge  25

Power Interruption  26

Preparing for Installation  6

Prepurge  24

Pressure Switch  

25

Pressure Switch Settings  

21

PRESSURE TESTING SUPPLY PIP

-

ING  

11

S

Mounting the Sensor  23

Sound Level  

3

8

Spark Gap  

32

Startup  27

Stepdown transformer  6

Supply Wiring  

17

Suspending  10

Suspending the Heater with Rods  

11

Suspend the Heater from 1” Pipe  

11

Swivel Connectors  

11

T

TECHNICAL DATA  

3

8

Thermostat  22

Unit Mounted Thermostat  22

Throw  4

Transformer  35

Troubleshooting  35, 36

Troubleshooting Flowchart  

36

TURN OFF GAS TO THE APPLIANCE  

2

8

U

Uncrating and Inspecting  

6

V

Valve Outlet Pressure  

13

Vent  35

Vent/Combustion Air  

35

Vent/Combustion Air Kit  

3

Vent/combustion air kit  

6

Vent cap  

6

Vent Connection  

3

8

Venter Wheel  

33

Venting Manual  3, 5

Vent System Testing Procedure - Model 

UDAP  2

8

W

Warranty  

4

Weights  

10

WHAT TO DO IF YOU SMELL GAS  

27

Wiring Connections  

17

Wiring Diagram for Model UDAP or 

Model UDAS, Single Stage  1

8

Wiring Diagram for Model UDAP or 

Model UDAS, Single Stage with 

Optional Air Recirculation  

1

9

Wiring Diagram for Model UDAP or 

Model UDAS, Two Stage Gas Valve  

20

Wiring Diagrams  

1

8

Summary of Contents for UDAP

Page 1: ...iately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call your fire department FOR YOUR SAFETY Do not store or use gasolin...

Page 2: ...ration maintenance and service of this heater Definitions of Hazard Intensity Levels in this Manual Contents 1 General 2 4 1 1 Hazard Labels and Notices 2 1 2 General Installation Information 3 1 3 Wa...

Page 3: ...BOTH this manual and the correct venting manual are REQUIRED for installation of this heater 1 2 General Installation Information WARNING Do not use this appliance if any part has been under water Imm...

Page 4: ...garages in accordance with ANSI NFPA No 88B latest edition Standard for Repair Garages In Canada installations in aircraft hangars should be in accordance with the require ments of the enforcing auth...

Page 5: ...24 16 29 93 21 15 28 94 24 17 31 105 20 18 34 113 17 10 ft 14 24 69 32 17 29 87 27 17 31 91 25 15 27 82 30 17 30 90 26 16 28 89 29 18 32 103 25 20 35 110 21 12 ft 14 24 64 39 18 29 84 32 18 31 88 30 1...

Page 6: ...tions cont d 3 Uncrating and Preparation 3 1 Uncrating and Inspecting This unit was test operated and inspected at the factory prior to crating and was in operating condition If the heater has incurre...

Page 7: ...60 75 100 125 150 175 200 225 250 300 350 400 High Altitude Switch P N 197031 197032 197031 201160 Negative Pressure OFF Setpoint w c 0 4 0 5 0 4 1 1 Label color Purple Pink Purple Brown Model UDAP CV...

Page 8: ...1 4 5 7 16 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 16 3 8 225 250 26 1 8 38 3 16 22 23 42 35 3 8 13 1 16 8 13 16 9 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 15 5 8 300 350 400 34 1 8 41 30 23 42 35 3 8 17 1 16...

Page 9: ...35 3 8 8 1 2 8 1 4 5 7 16 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 16 3 8 4 1 8 8 5 16 225 250 26 1 8 38 3 16 22 23 42 35 3 8 13 1 16 8 13 16 9 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 15 5 8 5 9 16 8 5 16 300...

Page 10: ...spending the heater check the supporting structure to be used to verify that it has sufficient load carrying capacity to support the weight of the unit Model UDAP Size 30 45 60 75 100 125 150 175 200...

Page 11: ...Retainers either two or four point suspension Be sure the threaded hanger rods are locked to the heater as illustrated Length of threaded rod extending into the heater MUST NOT exceed 1 2 13mm If ord...

Page 12: ...service NEVER TEST FOR LEAKS WITH AN OPEN FLAME Failure to comply could result in personal injury property damage or death Capacity of Piping Cubic Feet per Hour based on 0 3 w c Pressure Drop Specif...

Page 13: ...c and a maximum of 14 w c Before attempting to measure or adjust valve outlet gas pressure the inlet supply pressure must be within the specified range both when the heater is in operation and on sta...

Page 14: ...above 6000 ft 1830M a high altitude pressure switch is required see Paragraph 3 2 1 Manifold Pressure Settings by Altitude for the UNITED STATES Altitude Natural Gas inches w c Propane Gas inches w c...

Page 15: ...500 124915 105350 7001 8000 2136 2440 88200 74088 61740 100800 84672 70560 126000 104580 88200 147000 122010 102900 8001 9000 2441 2745 86100 72324 60270 98400 82656 68880 123000 102090 86100 143500 1...

Page 16: ...outside air ducts voids the warranty and could cause hazard ous operation See Hazard Levels page 2 Do not install a unit in a confined space without providing wall openings leading to and from the spa...

Page 17: ...he installation requires a stepdown trans former Option CG follow the instructions shipped with the option package for attach ing the transformer to the heater The electrical supply enters at the rear...

Page 18: ...Form I UDA P N 195673 Rev 13 Page 18 7 Electrical Supply and Wiring cont d FIGURE 14A Typical Wiring Diagram for Model UDAP or Model UDAS Single Stage 7 4 Wiring Diagrams...

Page 19: ...Form I UDA P N 195673 Rev 13 Page 19 FIGURE 14B Typical Wiring Diagram for Model UDAP or Model UDAS Single Stage with Optional Air Recirculation...

Page 20: ...Form I UDA P N 195673 Rev 13 Page 20 FIGURE 14C Typical Wiring Diagram for Model UDAP or Model UDAS Two Stage Gas Valve 7 Electrical Supply and Wiring cont d 7 4 Wiring Diagrams cont d...

Page 21: ...e vent system Hazardous conditions could result See Hazard Intensity Levels page 2 Model UDAP Startup Cold Equilibrium Hot Setpoint OFF Setpoint ON Label Color Switch P N Model UDAS Startup Cold Equil...

Page 22: ...ce Section Paragraph 10 2 10 for information on probable causes and instructions on resetting the flame rollout switch For location see FIGURE 18 page 30 DANGER If the manual reset flame rollout switc...

Page 23: ...trol offers a wide variety of input and output points that can be configured to meet a wide range of building management applications User selectable input types are Thermis tor 4 20 milliamp 1 5 volt...

Page 24: ...lame has not been sensed during the first 16 seconds the control de energizes the spark output and keeps the gas valve energized for an additional one second flame proving period If flame is not prese...

Page 25: ...tion If flame is not established on the second trial for ignition the control de energizes the gas valve energizes the fan blower motor on heat speed and venter motor remains energized The fan blower...

Page 26: ...l flash rapidly when lockout is due to undesired flame Gas Valve Relay Fault If the control senses the gas valve as energized for more than one second when the control is not attempting to energize th...

Page 27: ...rty damage personal injury or loss of life This appliance does not have a pilot It is equipped with an igni tion device which automatically lights the burner Do not try to light the burner by hand Bef...

Page 28: ...performed turn off all electric power to the appliance 3 Open the access door 4 Turn the gas control knob clockwise to OFF Do not force 5 Close the access door FIGURE 17 Gas Valve ON OFF Control Knob...

Page 29: ...soundness Clean openings Replace any parts that do not appear sound Check the wiring for any damaged wire Replace damaged wiring See Paragraph 7 for replacement wiring requirements 10 1 Maintenance Sc...

Page 30: ...tion of dirt dust and or lint clean the compartment and follow the instructions below to remove and clean the burner Burner Removal Instructions Refer to FIGURE 19 CAUTION Use of eye protection is rec...

Page 31: ...the burner ribbons Holding the burner assembly so that any foreign material will fall away from the burner use a stiff bristle brush to loosen and remove any foreign material s If the burner is excess...

Page 32: ...to 1 8 See FIGURE 21 IMPORTANT When re assembling the brown ground wire must remain attached to the ignitor Ignitor CAUTION Due to high voltage on the spark wire and electrode do not touch when ener g...

Page 33: ...fan guard Rotate the fan blade to check for adequate clearance If adjustment is required loosen the mounting screws re position the fan guard and tighten the screws Rotate the fan blade and re check f...

Page 34: ...With the manual valve turned off to prevent flow to the gas valve connect a manometer to the 1 8 outlet pressure tap in the valve NOTE A manometer fluid filled gauge is recommended 3 Turn the manual...

Page 35: ...ace If the flame rollout switch trips again determine and correct the cause before resetting the switch If there is damage to the control compartment repairs must be made before resetting the switch I...

Page 36: ...Is the sensor located in flame correctly Replace flame sesnsor Reposition flame sensor Is gas flowing Is the ignitor position correct in the gas flow Check gas pressure and supply voltage If either ar...

Page 37: ...Supply pressure should be 5 14 w c for natural gas or 11 14 w c for propane gas d Cracked ceramic at sensor d Replace sensor Burner cycle on and off 1 Gas pressure too high or too low 1 Supply pressu...

Page 38: ...y line size C Smaller and or larger vent and combustion air pipe diameters may be permissible For Model UDAS refer to the Venting Installation Manual for Separated Combustion Units For Model UDAP refe...

Page 39: ...lights 24 Limit Control 21 34 Limit Switch 25 Literature Bag 29 Location 5 Unit Heater Location 4 Location of Controls 30 Lockout 26 Optional vertical louvers 6 M Maintenance Procedures 30 Maintenanc...

Page 40: ...____________________________________________________ Phone _________________________________ Model ________________ Serial No ______________________________Date of Installation ____________ SPECIFIC I...

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