background image

Form I-UDA, P/N 195673 Rev 13, Page 6

Hazards of Chlorine 

- applies to location 

of Model UDAS 

heater with regard to 

combustion air inlet 

air along exposed walls with extra units provided to discharge air in toward the center 

of the area. 

At those points where infiltration of cold air is excessive, such as at entrance doors and 

shipping doors, it is desirable to locate the unit so that it will discharge directly toward 

the source of cold air from a distance of 15 to 20 feet (4.6-6.1M). 

CAUTION: Do not locate the heater where it may be exposed to 

water spray, rain, or dripping water. 

For a location where dirt, dust, or other airborne contaminants are present in the indoor 

environment, it is recommended to install a separated-combustion unit, Model UDAS, 

that uses outside air for combustion. Using a separated-combustion unit will reduce the 

build-up of contaminants on the burner. Any buildup on the burner will adversely affect 

the combustion process. 
The presence of chlorine vapors in the combustion air of gas-fired heating equipment 

presents a potential corrosion hazard. Chlorine found usually in the form of freon or 

degreaser vapors, when exposed to flame will precipitate from the compound, and go 

into solution with any condensation that is present in the heat exchanger or associated 

parts. The  result  is  hydrochloric  acid  which  readily  attacks  all  metals  including  300 

grade stainless steel. Care should be taken to separate these vapors from the combus

-

tion process. This may be done by wise location of the unit vent and combustion air 

terminals with regard to exhausters or prevailing wind directions. Chlorine is heavier 

than air. Keep these facts in mind when determining installation location of the heater 

in relation to building exhaust systems.

. Unit Heater 

Location 

(cont’d)

. Location Recommendations (cont’d)

3. Uncrating and 

Preparation

3.1 Uncrating and Inspecting

This unit was test operated and inspected at the factory prior to crating and was in 

operating condition. If the heater has incurred any damage in shipment, document the 

damage with the transporting agency and contact an authorized Reznor Distributor. 

If you are an authorized Distributor, follow the FOB freight policy procedures as pub

-

lished by Thomas & Betts for Reznor products.
Check the rating plate for the gas specifications and electrical characteristics of the 

heater to be sure that they are compatible with the gas and electric supplies at the 

installation site. 

3. Preparing for Installation

Read this booklet and become familiar with the installation requirements of your par

-

ticular heater. If you do not have knowledge of local requirements, check with the local 

gas company or any other local agencies who might have requirements concerning 

this installation. Before beginning, make preparations for necessary supplies, tools, 

and manpower. 

IMPORTANT: Shipping brackets are attached with cabinet screws. When remov-

ing shipping brackets, re-insert ALL screws into the cabinet. 

3..1 Field-Installed Parts

If the installation includes optional vertical louvers, downturn nozzle, ceiling mounting 

bracket, hanger kit, high altitude kit, multiple heater control, sensor for DDC control, 

and/or stepdown transformer, 

install these options before the heater is suspended. 

Complete instructions are in this form or in the option package; option packages are 

shipped separately.

Other shipped separate items could include a vent cap (Option CC1 for UDAP); a vent/

combustion air kit (Option CC2 or CC6 for UDAS); a manual gas valve; a thermostat 

bracket kit; a thermostat; and/or a thermostat guard. Be sure all options ordered are at 

the installation site.

High Altitude Kit, Option DJ0 or DJ1 

If the heater is being installed at an elevation above 2000 ft (610M), the input rate will 

have to be derated. This is done by adjusting the valve outlet pressure. 

Summary of Contents for UDAP

Page 1: ...iately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call your fire department FOR YOUR SAFETY Do not store or use gasolin...

Page 2: ...ration maintenance and service of this heater Definitions of Hazard Intensity Levels in this Manual Contents 1 General 2 4 1 1 Hazard Labels and Notices 2 1 2 General Installation Information 3 1 3 Wa...

Page 3: ...BOTH this manual and the correct venting manual are REQUIRED for installation of this heater 1 2 General Installation Information WARNING Do not use this appliance if any part has been under water Imm...

Page 4: ...garages in accordance with ANSI NFPA No 88B latest edition Standard for Repair Garages In Canada installations in aircraft hangars should be in accordance with the require ments of the enforcing auth...

Page 5: ...24 16 29 93 21 15 28 94 24 17 31 105 20 18 34 113 17 10 ft 14 24 69 32 17 29 87 27 17 31 91 25 15 27 82 30 17 30 90 26 16 28 89 29 18 32 103 25 20 35 110 21 12 ft 14 24 64 39 18 29 84 32 18 31 88 30 1...

Page 6: ...tions cont d 3 Uncrating and Preparation 3 1 Uncrating and Inspecting This unit was test operated and inspected at the factory prior to crating and was in operating condition If the heater has incurre...

Page 7: ...60 75 100 125 150 175 200 225 250 300 350 400 High Altitude Switch P N 197031 197032 197031 201160 Negative Pressure OFF Setpoint w c 0 4 0 5 0 4 1 1 Label color Purple Pink Purple Brown Model UDAP CV...

Page 8: ...1 4 5 7 16 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 16 3 8 225 250 26 1 8 38 3 16 22 23 42 35 3 8 13 1 16 8 13 16 9 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 15 5 8 300 350 400 34 1 8 41 30 23 42 35 3 8 17 1 16...

Page 9: ...35 3 8 8 1 2 8 1 4 5 7 16 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 16 3 8 4 1 8 8 5 16 225 250 26 1 8 38 3 16 22 23 42 35 3 8 13 1 16 8 13 16 9 6 1 2 25 11 16 1 3 8 8 3 16 22 3 16 15 5 8 5 9 16 8 5 16 300...

Page 10: ...spending the heater check the supporting structure to be used to verify that it has sufficient load carrying capacity to support the weight of the unit Model UDAP Size 30 45 60 75 100 125 150 175 200...

Page 11: ...Retainers either two or four point suspension Be sure the threaded hanger rods are locked to the heater as illustrated Length of threaded rod extending into the heater MUST NOT exceed 1 2 13mm If ord...

Page 12: ...service NEVER TEST FOR LEAKS WITH AN OPEN FLAME Failure to comply could result in personal injury property damage or death Capacity of Piping Cubic Feet per Hour based on 0 3 w c Pressure Drop Specif...

Page 13: ...c and a maximum of 14 w c Before attempting to measure or adjust valve outlet gas pressure the inlet supply pressure must be within the specified range both when the heater is in operation and on sta...

Page 14: ...above 6000 ft 1830M a high altitude pressure switch is required see Paragraph 3 2 1 Manifold Pressure Settings by Altitude for the UNITED STATES Altitude Natural Gas inches w c Propane Gas inches w c...

Page 15: ...500 124915 105350 7001 8000 2136 2440 88200 74088 61740 100800 84672 70560 126000 104580 88200 147000 122010 102900 8001 9000 2441 2745 86100 72324 60270 98400 82656 68880 123000 102090 86100 143500 1...

Page 16: ...outside air ducts voids the warranty and could cause hazard ous operation See Hazard Levels page 2 Do not install a unit in a confined space without providing wall openings leading to and from the spa...

Page 17: ...he installation requires a stepdown trans former Option CG follow the instructions shipped with the option package for attach ing the transformer to the heater The electrical supply enters at the rear...

Page 18: ...Form I UDA P N 195673 Rev 13 Page 18 7 Electrical Supply and Wiring cont d FIGURE 14A Typical Wiring Diagram for Model UDAP or Model UDAS Single Stage 7 4 Wiring Diagrams...

Page 19: ...Form I UDA P N 195673 Rev 13 Page 19 FIGURE 14B Typical Wiring Diagram for Model UDAP or Model UDAS Single Stage with Optional Air Recirculation...

Page 20: ...Form I UDA P N 195673 Rev 13 Page 20 FIGURE 14C Typical Wiring Diagram for Model UDAP or Model UDAS Two Stage Gas Valve 7 Electrical Supply and Wiring cont d 7 4 Wiring Diagrams cont d...

Page 21: ...e vent system Hazardous conditions could result See Hazard Intensity Levels page 2 Model UDAP Startup Cold Equilibrium Hot Setpoint OFF Setpoint ON Label Color Switch P N Model UDAS Startup Cold Equil...

Page 22: ...ce Section Paragraph 10 2 10 for information on probable causes and instructions on resetting the flame rollout switch For location see FIGURE 18 page 30 DANGER If the manual reset flame rollout switc...

Page 23: ...trol offers a wide variety of input and output points that can be configured to meet a wide range of building management applications User selectable input types are Thermis tor 4 20 milliamp 1 5 volt...

Page 24: ...lame has not been sensed during the first 16 seconds the control de energizes the spark output and keeps the gas valve energized for an additional one second flame proving period If flame is not prese...

Page 25: ...tion If flame is not established on the second trial for ignition the control de energizes the gas valve energizes the fan blower motor on heat speed and venter motor remains energized The fan blower...

Page 26: ...l flash rapidly when lockout is due to undesired flame Gas Valve Relay Fault If the control senses the gas valve as energized for more than one second when the control is not attempting to energize th...

Page 27: ...rty damage personal injury or loss of life This appliance does not have a pilot It is equipped with an igni tion device which automatically lights the burner Do not try to light the burner by hand Bef...

Page 28: ...performed turn off all electric power to the appliance 3 Open the access door 4 Turn the gas control knob clockwise to OFF Do not force 5 Close the access door FIGURE 17 Gas Valve ON OFF Control Knob...

Page 29: ...soundness Clean openings Replace any parts that do not appear sound Check the wiring for any damaged wire Replace damaged wiring See Paragraph 7 for replacement wiring requirements 10 1 Maintenance Sc...

Page 30: ...tion of dirt dust and or lint clean the compartment and follow the instructions below to remove and clean the burner Burner Removal Instructions Refer to FIGURE 19 CAUTION Use of eye protection is rec...

Page 31: ...the burner ribbons Holding the burner assembly so that any foreign material will fall away from the burner use a stiff bristle brush to loosen and remove any foreign material s If the burner is excess...

Page 32: ...to 1 8 See FIGURE 21 IMPORTANT When re assembling the brown ground wire must remain attached to the ignitor Ignitor CAUTION Due to high voltage on the spark wire and electrode do not touch when ener g...

Page 33: ...fan guard Rotate the fan blade to check for adequate clearance If adjustment is required loosen the mounting screws re position the fan guard and tighten the screws Rotate the fan blade and re check f...

Page 34: ...With the manual valve turned off to prevent flow to the gas valve connect a manometer to the 1 8 outlet pressure tap in the valve NOTE A manometer fluid filled gauge is recommended 3 Turn the manual...

Page 35: ...ace If the flame rollout switch trips again determine and correct the cause before resetting the switch If there is damage to the control compartment repairs must be made before resetting the switch I...

Page 36: ...Is the sensor located in flame correctly Replace flame sesnsor Reposition flame sensor Is gas flowing Is the ignitor position correct in the gas flow Check gas pressure and supply voltage If either ar...

Page 37: ...Supply pressure should be 5 14 w c for natural gas or 11 14 w c for propane gas d Cracked ceramic at sensor d Replace sensor Burner cycle on and off 1 Gas pressure too high or too low 1 Supply pressu...

Page 38: ...y line size C Smaller and or larger vent and combustion air pipe diameters may be permissible For Model UDAS refer to the Venting Installation Manual for Separated Combustion Units For Model UDAP refe...

Page 39: ...lights 24 Limit Control 21 34 Limit Switch 25 Literature Bag 29 Location 5 Unit Heater Location 4 Location of Controls 30 Lockout 26 Optional vertical louvers 6 M Maintenance Procedures 30 Maintenanc...

Page 40: ...____________________________________________________ Phone _________________________________ Model ________________ Serial No ______________________________Date of Installation ____________ SPECIFIC I...

Reviews: