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The compatibility and availability of gearboxes of other manufacturers or oth‐

er types of gearboxes must be clarified with the particular gearbox manufac‐

turer.
For the allowed shaft load and attachment of drive elements, please refer to
the information provided in the Project Planning Manual

Rexroth Indra‐

Dyn A.

Bosch Rexroth AG

DOK-MOTOR*-MAD/MAF****-IT01-EN-P

Rexroth IndraDyn A Asynchronous Motors MAD / MAF

58/67

Extension and Modification

Summary of Contents for MAD100

Page 1: ...Operating Instructions Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraDyn A Asynchronous Motors MAD MAF R911336186 Edition 01...

Page 2: ...ved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 Legal validity The data in this document are intended solely for product description purpo ses and a...

Page 3: ...coupez toujours la tension d ali mentation Tenez compte des d lais de d charge de condensateurs Gefahrbringende Bewegungen Lebensgefahr Halten Sie sich nicht im Bewegungsbereich von Maschinen und Masc...

Page 4: ...pessoal qualificado pode trabalhar nos componentes de acionamento Explica es mais detalhadas relativamente s instru es de seguran a constam no ca p tulo 1 desta documenta o Pericolo di morte in caso...

Page 5: ...aduras com cido N o desmonte nem danifique as baterias N o deite as baterias no fogo Utilizzo inappropriato delle batterie Pericolo di lesioni Non tentare di riattivare o ricaricare batterie scariche...

Page 6: ...ytor 60 C Risk f r br nnskador Undvik att vidr ra metallytor t ex kylele ment Var medveten om att det tar tid f r drivkomponenterna att svalna minst 15 mi nuter Varme overflader 60 C Risiko for forbr...

Page 7: ...p i zasa en elektrick m prou dem Komponenty pohonu sm b t v provozu pouze s pevn nainstalovan m ochrann m vodi em Ne za nete zasahovat do komponent poho nu odpojte je od elektrick ho nap jen Dodr ujte...

Page 8: ...i Rexroth Numai un personal calificat poate lucra cu componentele de ac ionare Explica ii detaliate privind instruc iunile de si guran g si i n capitolul 1 al acestei docu menta ii Visoka elektri na n...

Page 9: ...i biztons gi tmutat sok figyelmen k v l hagy sa let vesz lyes helyzethez vezethet zembe helyez s el tt olvassa el rtel mezze s vegye figyelembe a csomagban tal lhat dokumentumban foglaltakat s a bizto...

Page 10: ...s ne rong lja meg Az akkumul tort ne dobja t zbe Nepareiza bateriju lieto ana Traumu g anas risks Nem iniet no jauna aktiviz t vai uzl d t tuk as baterijas eksploziju un misko apdegu mu draudi Neizja...

Page 11: ...iga konsulteerimist Kar ti pavir iai 60 C Nudegimo pavojus Venkite liesti metalinius pavir ius pvz radi atori I laikykite pavaros komponent at v simo trukm bent 15 minu i Kuumad v lispinnad 60 C P let...

Page 12: ...60 15 Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF X 67...

Page 13: ...omagnetic Fields 17 2 6 4 Protection against Burns 17 3 Scope of Delivery 19 4 About this Product 21 4 1 Product Description 21 4 1 1 Technical Features 21 4 1 2 Type of Construction 22 4 1 3 Degree o...

Page 14: ...peration 50 8 Maintenance and Repair 51 8 1 Cleaning and Servicing 51 8 2 Repair Maintenance and Spare Parts 52 9 Disassembly and Exchange 53 9 1 Tools Required 53 9 2 Preparing Storage 53 10 Environm...

Page 15: ...BLE INDRV AU P Fig 1 1 Additional documentation 1 3 Presentation of Information Safety instructions for electric drives and controls The safety instructions in these operating instructions include sig...

Page 16: ...diac pacemaker Do not carry along metal parts or clocks Hammer scales are forbidden The UL Recognized Compontent Mark shows recognized component parts which are components of a bigger product or syste...

Page 17: ...c installation must comply with the protection requirements of the EMC Directive 2004 108 EC The plant manufacturer is responsible for cor rect installation for example physical separation of signal a...

Page 18: ...skilled elec tricians Tools for electricians VDE tools are absolutely necessary Prior to commencing the work 1 Isolate 2 Protect the system or plant against restart 3 Ensure de energization 4 Ground a...

Page 19: ...ent of motor components Persons with heart pacemakers and metallic implants are not allowed to approach or handle these motor components Crushing hazard of fingers and hands due to strong attractive f...

Page 20: ...Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 18 67...

Page 21: ...s for output shaft plug connections and coolant connec tions of water cooled motors On delivery immediately verify whether the delivered goods are those speci fied on the delivery note The forwarder m...

Page 22: ...Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 20 67...

Page 23: ...to DIN 42955 Shaft end Cylindric DIN 748 part 3 keyway optional centering hole DIN 332 part 2 Installation altitude 0 1 000 m Sound pressure level 75 dB A Insulation class 155 DIN EN 60034 1 Balancin...

Page 24: ...on the drive side of the flange Fig 4 2 Allowed B35 types of installation according to DIN EN 60034 7 4 1 3 Degree of Protection Fig 4 3 Degree of protection area Degree of protection Remark Output sh...

Page 25: ...ipped with permanently greased bearings For detailed information on the available bearings variants and their service life in relation to the shaft and bearing load please refer to the Project Plannin...

Page 26: ...able gases particles Use of the ventilator as a safety related component or for assumping safety related functions Liquid Cooling Liquid cooled motors may only be operated in a closed cooling water ci...

Page 27: ...n A motors for explosion hazardous areas have their own in struction manual designated DOK MOTOR IDYN A EXPD IB P Fig 4 8 Type code 1 2 DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Moto...

Page 28: ...Fig 4 9 Type code 2 2 Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 26 67 About this Product...

Page 29: ...e 20 Motor power for operation mode S6 21 Operation mode S6 44 22 Serial number 23 Field for holding brake optional with holding torque rated voltage rated current 24 Rated current in delta connection...

Page 30: ...Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 28 67...

Page 31: ...ESD safety measures Risk of injury and material damage due to improper handling during transport WARNING Only use hoisting gear suited for the weight of the motors Use the eye bolt provided on the mot...

Page 32: ...torage acc to DIN EN 60721 3 2 Please observe the following classification limitations Storage temperature 20 60 C Relative air humidity 5 95 Absolute air humidity 1 29 g m No condensation No ice form...

Page 33: ...sures before commissioning motors stored for a prolonged period of time Cables and connectors Storage time Measures prior to commissioning 1 year None 1 5 years Check the electric contacts to verify t...

Page 34: ...Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 32 67...

Page 35: ...DIN EN ISO 100 14 M12 84 28 738 130 225 18 M16 206 7 090 Fig 6 1 Tightening torque of mounting screws flange assembly 6 1 2 Foot Assembly Before mounting IndraDyn A motors through foot assembly please...

Page 36: ...ning torque of mounting screws foot assembly 4 MAD130 225 Re install the air baffles dismounted at the beginning to the motor In contrast to flange assembly radial forces may only act vertically to th...

Page 37: ...cessary Avoid unallowed belt tensions Take the allowed radial and axial forces specified in the project planning manuals into account The balance of transmission elements must comply with the balancin...

Page 38: ...e live Never touch the connection points of electro static sensitive devices NOTICE Installed components e g KTY84 encoder may contain electrostatic sensitive devices ESD Observe ESD safety measures 6...

Page 39: ...applied spare sensor lines are provided in the socket housing Holding brake optional Overall shield connection by clamping the strain relief cable in the socket Connection designations on the Rexroth...

Page 40: ...ticular motor specified in the Project Planning Manual Rexroth IndraDyn A Use ready made Rexroth connection cables see documen tation Rexroth Connection Cables IndraDrive and Indra Dyn The cable gland...

Page 41: ...ctions of the motor windings in the terminal box may not be removed Terminal box details Cover Seal Terminal block U V W PE connection O ring Adapter plate fastening screws Protection cover of cable g...

Page 42: ...ions D E G H 2 Check the cable outlet direction and rotate the terminal box if necessary Detach the terminal box Unscrew the mounting screws and rotate the terminal box by 90 to no more than 180 degre...

Page 43: ...or double cabling Observe the following tightening torques Tightening torque of the screws in Nm 10 for power connec tion Terminal box on U V W PE M6 M12 M8 M12 MAD MAF100 160 2 5 3 5 MAD MAF180 225 1...

Page 44: ...erminal box Holding brake optional Equipotential bonding connection at the motor only for MAF225C 0150 and ATEX motors respectively Equipotential bonding connection at the machine required with MAF225...

Page 45: ...equired 6 2 4 Connecting the Motor Fan only for MAD Motors The motor fan is connected to the supply system via a cable and motor pro tecting switch and functions independent of the controller Power co...

Page 46: ...rque of the motor connections Exceeding the tightening torque or depth of engagement can lead to irreversible motor damage The motor sided coolant connections are designed for coolant connection threa...

Page 47: ...g ensure that the seals are properly positioned and that you keep the tightening torques between the individual coupling components specified below Thread sizes of the quick action coupling Permissibl...

Page 48: ...e hose side other assembly steps may be required Refer to the manufacturer for information on assem bly To supply the MAF motors with cooling liquid additional in stallation material such as hoses and...

Page 49: ...ach other and screwed on by hand Please take note of the me chanical coding Motor Overall size Connector socket X3 for encoder connection M2 S2 M6 S6 C0 MAD 100 RGS1003 INS0629 130 225 RGS1004 INS0719...

Page 50: ...Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 48 67...

Page 51: ...components touch hot surfaces 7 2 Commissioning MAD MAF motors can only be commissioned with other components drive controller control unit Prior to commissioning Prior to commissioning ensure that th...

Page 52: ...ing operation Pay attention to exceptional noise Pay attention to increased vibrations Check the motor and fan units for cleanliness Check the cooling water connections for tightness Check the monitor...

Page 53: ...llow the motors to cool down prior to commencing work Wear safety gloves Do not work on hot surfaces Motors Excessive dirt dust or chips may adversely affect the functionality of the mo tors and in ex...

Page 54: ...Service in shopfloor oriented quali ty The Bosch Rexroth service helpdesk at our headquarters in Lohr Germany and our worldwide service provide 24 7 support and assistance Helpdesk Service hotline Wo...

Page 55: ...haft end when using pulling off tools Heat the output element if necessary 9 2 Preparing Storage Before motors are stored the protection covers on connector sockets shaft and input openings for coolin...

Page 56: ...Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 54 67...

Page 57: ...ere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and accumulators Batteries and accumulators can be labeled with this symbol The symbol i...

Page 58: ...Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 56 67...

Page 59: ...rall motor size MAD MAF Motor flange socket type Designation 100 INS0480 SUP M01 MHD MNR R911283006 130 160 INS0380 SUP M02 MHD MNR R911283007 Fig 11 2 Sealing air connection accessories Proper functi...

Page 60: ...with the particular gearbox manufac turer For the allowed shaft load and attachment of drive elements please refer to the information provided in the Project Planning Manual Rexroth Indra Dyn A Bosch...

Page 61: ...Tighten and secure screwed connections as specified Running noise Foreign bodies within the motor Stop operation of the motor repair by manu facturer Bearing is damaged Stop operation of the motor re...

Page 62: ...Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 60 67...

Page 63: ...ta and operating characteristics are described for all motor types in the Project Planning Manual Rexroth IndraDyn A DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF Bosch Re...

Page 64: ...Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 62 67...

Page 65: ...14 Appendix 14 1 Declarations of Conformity DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF Bosch Rexroth AG 63 67 Appendix...

Page 66: ...Fig 14 2 MAD MAF CE conformity Bosch Rexroth AG DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF 64 67 Appendix...

Page 67: ...ble cabling 41 Drag chains 51 E Electrical connection 21 Encoder connection 47 Encoder system 21 Energy management chains 51 F Fan connection 43 F Flange 21 H Hazardous substances 55 Heat dissipation...

Page 68: ...times 30 T Technical data 61 Terminal box Connection diagram 38 Details 39 T Terminal box Power cable connection 39 Transmission element Fitting 35 Pulling off 53 Transport 29 30 Troubleshooting 59 E...

Page 69: ...Notes DOK MOTOR MAD MAF IT01 EN P Rexroth IndraDyn A Asynchronous Motors MAD MAF Bosch Rexroth AG 67 67...

Page 70: ...D MAF IT01 EN P R911336186 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth co...

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