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GB 

 

 
Limit the number of times and the duration of time 
the doors are opened. 

!

 Blast chilling data refer to standard products 

(low fat content) with a thickness below 50 mm; 
therefore avoid overlaying products or the 
insertion of pieces with a much higher thickness. 
This would, in fact, lead to an extension of blast 
chilling times. Always distribute the product well 
on the trays or basins or in the case of thick 
pieces decrease the amount to blast chill. 

After blast chilling/shock freezing the 

product, it can be stored in a preservation cabinet 
after having been duly protected. A tag should be 
applied describing the contents of the product, 
blast chilling/shock freezing date and expiry date. 
 

When the product has been blast chilled it must 
be preserved at a constant temperature of +2°C 
while if it has been shock frozen it must be 
preserved at a constant temperature of -20°C

 The chiller should be used for storage for 

short periods only. 

!

 

To prevent bacterial contamination or 

contamination of any other biological nature, 
the needle probe must be disinfected after 
use. 

!

 To extract the product that has undergone 

blast chilling or shock freezing, always wear 
gloves to protect the hands, as "burns" may occur 
from the cold.

 

 

 Blast chilling Cycle 

With this operating modality the chiller keeps the 
temperature of the refrigerating compartment 
close to zero during the entire chilling process in 
order to ensure a gradual drop in the temperature 
of the product to +3°C. In this way, ice crystals do 
not form on the surface of the product. This blast 
chilling method should be used preferably for 
products that are not packed and whose 
physical/organoleptic characteristics could be 
damaged by the formation of superficial ice (e.g. 
fish).  
 

 Shock freezing Cycle 

With this blast chilling modality the blast chiller 
maintains the temperature at a negative value 
below -18°C which is the end temperature of 
shock freezing. For shock freezing to be 
successful and fast, food should be in small 
pieces, especially if it has a high fat content. The 
largest pieces should be placed in central trays. If 
it takes longer than standard time to shock freeze 
and the sizes cannot be reduced, decrease the 
quantity and precool the chiller compartment by 
starting an empty shock freezing cycle before 
shock freezing the product. 
 

 

6. CLEANING 

AND 

MAINTENANCE 

 

6.1. 

Recommendations for Cleaning and Maintenance 

!

 Activate all envisioned safety devices before 

carrying out any maintenance interventions. In 

particular, deactivate the electrical power supply 
using the automatic isolating switch. 
 

 
 

6.2. Routine 

Maintenance 

 
Routine maintenance consists of daily cleaning of 
all the parts which can come into contact with 
foodstuffs and the periodic maintenance of the 
burners, nozzles and draining pipes. 

Correct maintenance allows the user to maximise 
performance levels and operating life and 
constantly maintain safety requirements. 
 

Summary of Contents for Practic 1011

Page 1: ...Blast chiller freezer Practic 1011 1411 OPERATING MANUAL READ THIS MANUAL BEFORE USE ...

Page 2: ...Cycles 7 5 2 Description of Controls 8 5 3 Functioning 9 5 4 Recommendations for Use 15 6 CLEANING AND MAINTENANCE 16 6 1 Recommendations for Cleaning and Maintenance 16 6 2 Routine Maintenance 16 6 3 Extraordinary maintenance 17 7 TROUBLESHOOTING 19 7 1 Faults Display 20 8 INSTALLATION 21 8 1 Packaging And Unpacking 21 8 2 Installation 22 8 3 Electric Power Supply Connection 22 8 4 Inspection 23 ...

Page 3: ... Temperature Blast Chilling cycle 9 Hard Time Blast Chilling cycle 10 High pressure safety pressure switch 6 I Inspection 23 Installation 22 K Keyboard lock 13 P Packaging 21 Preservation 7 Programming the settings 23 Prolonged Inactivity 15 Protective Fuses 6 R Recommendations for Cleaning and Maintenance 16 Recommendations for normal use 15 Recommendations for Use 15 REFRIGERANT TECHNICAL CARD 2...

Page 4: ...ply cord and a plug the means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules In the design and construction phase the manufacturer has paid particular attention to the aspects that can cause risks to safety and health of persons that interact with the appliance Carefully read the instructions stated in the manual and those applied directly to the mac...

Page 5: ...ts we produce has duration of 2 years from the date of delivery and translates into the supply free of charge of parts that we consider to be faulty These faults must however be independent from incorrect use of the product in compliance with the indications stated in the manual Fees deriving from labour journeys and transport are excluded from the warranty The materials replaced under warranty ar...

Page 6: ...BLAST CHILLER SHOCK FREEZER Model suitable to contain 14 trays with blast chilling capacity of 38 and 25 in shock freezing 4 5 Features Plate The identification plate shown is applied directly onto the appliance It states the references and all indications indispensable for working in safety 1 Appliance code 2 Description of the appliance 3 Serial number 4 Power supply voltage and frequency 5 Rate...

Page 7: ...en the door is not perfectly aligned to or near the control board High pressure safety pressure switch In the event of room conditions or functional anomalies which cause the refrigerating circuit to exceed the maximum pressure values the MAX safety switch is activated stopping the machine When an acceptable pressure value is reset it is possible to run the machine The alarm is represented on the ...

Page 8: ...g This cycle allows a reduction in temperature in the product core from 90 C to 18 C during the set time we remind you that it is advisable to run some previous testing temperature cycles in order to determine the necessary time for a correct product blast chilling process Do not forget that acquired times have to be considered valid for exclusive use of the same type of product and in the same qu...

Page 9: ...keys make it possible to set the end chilling or freezing temperature Start Key Once chosen the needed cycle it can be started by pressing this key If pressed during functioning the machine will stop the previously chosen cycle will persist and can be run immediately By pressing this button for at least 5 seconds the machine passes to the stand by mode Repeat the procedure to reactivate the board ...

Page 10: ...t sound To stop the alarm press a key As soon as product temperature is lower than the established value the blast chilling cycle is considered as completed and a preserving cycle is automatically started During preservation the display shows the temperature detected by the chamber probe LED is switched on Press to conclude the preservation cycle Hard Temperature Blast Chilling cycle Select blast ...

Page 11: ...hows the cycle duration Using and keys the blast chilling time can be changed Start the cycle by pressing LED and are permanently on At the end of the set time the blast chilling cycle is concluded and the preserving cycle is automatically started During preservation the display shows the temperature detected by the chamber probe LED is switched on Press to conclude the preservation cycle Hard Tim...

Page 12: ... confirm the correct conclusion of the cycle In case the product temperature does not reach the established value within the maximum time allowed the cycle continue LED blinks accompanied by an intermittent sound To stop the alarm press any key As soon as product temperature is lower than the established value the shock freezing cycle is considered as completed and a preserving cycle is automatica...

Page 13: ...e chamber probe LED is switched on Press to conclude the preservation cycle Cooling Cycle Select the cooling cycle by pressing for two seconds key LED blinks a cooling cycle will be started The working set point is established on parameter r12 When the chamber temperature reaches the set value the cycle continue LED is permanently on accompanied by a one second sound signal Defrosting First make s...

Page 14: ...hen the temperature detected by the core probe reaches the value established on parameter u7 the cycle is concluded a sound signal is activated for one second HACCP Alarms The device can store up to 9 different HACCP alarms thereafter a new one will overwrite the oldest one The device gives following information Alarm code critical value date and time when die alarm occurred Alarm duration from 1 ...

Page 15: ...he key the screen displays the selected alarm AH3 in the example To exit the procedure press the key the screen will display the temperature read by the cold room probe again If the tool does not have any alarms in its memory the LS label will not be displayed Cancelling the list of HACCP alarms Make sure the keyboard is not locked Keep the key pressed for 1 second the screen will display the lett...

Page 16: ...nactive for a long period proceed as follows 1 Use the automatic isolating switch to deactivate connection to the main electrical line 2 Clean the appliance and surrounding areas thoroughly 3 Spread a thin layer of cooking oil onto the stainless steel surfaces 4 Carry out all maintenance operations 5 Leave the doors ajar to prevent the formation of mould and or unpleasant odours Recommendations fo...

Page 17: ...lose to zero during the entire chilling process in order to ensure a gradual drop in the temperature of the product to 3 C In this way ice crystals do not form on the surface of the product This blast chilling method should be used preferably for products that are not packed and whose physical organoleptic characteristics could be damaged by the formation of superficial ice e g fish Shock freezing...

Page 18: ...nt the tray supports the appliance 6 3 Extraordinary maintenance Have the following operations carried out periodically by specialised staff Check the perfect sealing of the door gaskets and replace them if necessary Check that the electric connections have not loosened Check the efficiency of the heating element resistance Check functioning of the board and probes Check the efficiency of the elec...

Page 19: ...n proceed as follows 1 Open the door A of the appliance 2 Remove the lower panel B from the technical compartment to do this remove the screw fasteners C 3 It is now possible to clean the finned part of the condenser D using suitable tools and protection devices 4 After cleaning close the control panel and fix it with the screws removed beforehand Fuse replacement and thermal relay rearm The fuses...

Page 20: ...it functions continuously cooling insufficiently Room too hot Air the environment Dirty condenser clean the condenser Insufficient door sealing check the gaskets Insufficient quantity of refrigerant gas Contact the after sales centre Condenser fan at a standstill Contact the after sales centre Evaporator fan standstill Contact the after sales centre Problem Causes Solutions The refrigerator unit d...

Page 21: ...robe error Pr2 Pr2 flashes on the display and the buzzer emits an intermittent noise needle probe error rtc rtc flashes on the display Clock error Set date and correct time again Pf Pf flashes on the display and the buzzer emits an intermittent noise electrical power supply failure alarm There has been a power failure Check the electrical system Contact the after sales service if the problem persi...

Page 22: ...e with international standards the provisions to which the appliances are subjected during loading unloading transport and storage On delivery check that the packaging is intact and has not undergone any damage during transportation The transportation company must be notified of any damage immediately The appliance must be unpacked as soon as possible to check that it is intact and undamaged Do no...

Page 23: ... for a certain period of time without producing cold until the oil has returned to the compressor ATTENTION the appliance requires the minimum functioning spaces as shown in the attachments The defrosting water and the water that forms at the bottom of the refrigerating compartment during operation or during periodical internal cleaning must be drained through a prearranged hose with a minimum dia...

Page 24: ...plete chill blasting shock freezing cycle 8 5 Programming the settings It is only possible to program the configuration settings in STANDBY mode Make sure the keyboard is not locked Hold the and keys down for 4 seconds the screen will display the letters PA Press the key the password will be required to access the parameters With the and keys enter the password 19 press the key to confirm Hold the...

Page 25: ... the components of the fluid HFC 125 59 HFC 1234yf 30 HFC 32 11 IDENTIFICATION OF DANGERS The rapid evaporation of the liquid can cause freezing The inhalation of high concentrations of vapour can cause irregular heartbeat short term narcotic effects including vertigo headache and mental confusion fainting and death Effects to the eyes Freezing or cold burns caused by contact with the liquid Effec...

Page 26: ...PERFECTION IN COOKING AND MORE RETIGO s r o Láň 2310 756 61 Rožnov pod Radhoštěm Email info retigo cz Tel 420 571 665 511 www retigo com ...

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