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Table 2—Dimensions (In.)

UNIT SIZE

A

D

E

VENT CONN

SHIP. WT

024050

14-3/16

12-9/16

12-11/16

4

124

036050

14-3/16

12-9/16

12-11/16

4

127

024070

14-3/16

12-9/16

12-11/16

4

141

036070

14-3/16

12-9/16

12-11/16

4

145

036095

17-1/2

15-7/8

16

4

154

048095

17-1/2

15-7/8

16

4

154

048115

17-1/2

15-7/8

16

4

171

060115

21

19-3/8

19-1/2

4

181

060135

24-1/2

22-7/8

23

5

192

CAUTION: Application of this furnace should be indoors with special attention given to vent sizing and material, gas

input rate, air temperature rise, and unit sizing. Improper installation or misapplication of the furnace can require excessive
servicing or cause premature component failure.

Installation must conform to the regulations of the serving gas supplier and the local building, heating, and plumbing codes in effect in the area
in which the installation is made, or in the absence of local codes with the requirements of the NFGC.
This furnace is designed for a minimum continuous return-air temperature of 60°F db or intermittent operation down to 55°F db such as when used
with a night setback thermostat. Return-air temperature must not exceed a maximum of 85°F db.

WARNING: Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon monoxide

poisoning, explosion, fire, electrical shock, or other conditions which may cause personal injury, loss of life, or property
damage. Consult a qualified installer, service agency, local gas supplier, or your distributor or branch for information or
assistance. The qualified installer or agency must use only factory-authorized and listed kits or accessories when modifying
this product. Failure to follow this warning could result in electrical shock, fire, personal injury, or death.

For accessory installation details, refer to the applicable installation literature.

NOTE:

Remove all shipping brackets and materials before operating the furnace.

PROCEDURE 1—LOCATION

A.

General

CAUTION: Do not install furnace in a corrosive or contaminated atmosphere. Make sure all combustion and

circulating air requirements are followed, in addition to all local codes and ordinances.
Do not use this furnace during construction when adhesives, sealers, and/or new carpets are being installed. If the furnace
is required during construction, use clean outside air for combustion and ventilation. Compounds of chlorine and fluorine
when burned with combustion air form acids which cause corrosion of the heat exchangers and metal vent system. Some
of these compounds are found in paneling and dry wall adhesives, paints, thinners, masonry cleaning materials, and many
other solvents commonly used in the construction process.

Fig. 1—Dimensional Drawing

A88324

—3—

Summary of Contents for GB3AAV

Page 1: ...a Working Platform 7 Install Furnace 7 HORIZONTAL CRAWLSPACE INSTALLATION 7 8 FILTER ARRANGEMENT 8 9 GAS PIPING 9 10 ELECTRICAL CONNECTIONS 11 12 115 v Wiring 11 24 v Wiring 11 Accessories 11 12 VENTI...

Page 2: ...aces are available in sizes 50 000 through 135 000 Btuh input capacities The design of the downflow horizontal gas fired furnace is A G A C G A certified for natural and propane gas and for installati...

Page 3: ...monoxide poisoning explosion fire electrical shock or other conditions which may cause personal injury loss of life or property damage Consult a qualified installer service agency local gas supplier o...

Page 4: ...nds which include fluoride chloride bromide and iodide These elements are found in aerosol sprays detergents bleaches cleaning solvents salts air fresheners and other household products CAUTION The op...

Page 5: ...m outdoors See Fig 3 2 All air from outside the structure a If combustion air is taken from outdoors through vertical ducts the openings and ducts MUST have at least 1 sq in of free area per 4000 Btuh...

Page 6: ...8 19 7 16 21 19 7 8 19 5 8 19 7 16 24 1 2 23 7 16 19 5 8 19 7 16 These dimensions apply when a model CB or CD Evaporator Coil casing is to be installed B Installation On a Combustible Floor 1 Cut and...

Page 7: ...shield on platform in front of louvered control panel as shown in Fig 7 PROCEDURE 5 HORIZONTAL CRAWLSPACE INSTALLATION The furnace can be installed horizontally with either the LH or RH side up In a c...

Page 8: ...turn air plenum See Fig 8 and Table 4 for horizontal applications Horizontal filter retainers must be field supplied See Fig 9 for downflow applications Fig 6 Furnace Plenum and Subbase Installed on a...

Page 9: ...anadian installations must be installed in accordance with NSCNGPIC and all authorities having jurisdiction The gas supply line should be a separate line directly from the meter to the furnace if poss...

Page 10: ...d only to the male threads of the joints This pipe dope must be resistant to the action of propane gas Install an accessible manual shut off valve upstream of the furnace gas controls and within 72 in...

Page 11: ...n electrical shock fire or death B 24 v Wiring Make field 24 v connections at the 24 v terminal strip See Fig 11 Connect terminal Y as shown in Fig 13 for proper operation in cooling mode Use AWG No 1...

Page 12: ...08 230 VOLT SINGLE PHASE WHT BLK WHT BLK If any of the original wire as supplied must be replaced use same type or equivalent wire NOTE Connect Y terminal as shown for proper operation W Y GND THERMOS...

Page 13: ...Ignitor warm up At the end of the prepurge period the ignitor is energized for a 17 sec ignitor warm up period c Ignition sequence When the ignitor warm up period is completed the gas valve opens per...

Page 14: ...DISCONNECT SWITCH AND THE FURNACE JUNCTION BOX JB 5 THIS WIRE MUST BE CONNECTED TO FURNACE SHEETMETAL FOR CONTROL TO DETECT FLAME 6 FACTORY CONNECTED WHEN LGPS NOT USED 7 REPLACE ONLY WITH A 3 AMP FUS...

Page 15: ...e to follow this warning could result in fire explosion personal injury or death 2 Component test The furnace control allows all components except gas valve to be run for a short period of time This f...

Page 16: ...40 38 39 3 7 3 2 3 5 40 38 39 3 8 3 3 3 6 905 42 3 5 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 39 3 6 3 4 40 38 39 3 7 3 2 3 5 920 42 3 4 42...

Page 17: ...In the United States gas input on unit rating plate is for altitudes up to 2000 ft Ratings for altitudes over 2000 ft must be 4 percent less for each 1000 ft above sea level To obtain the adjusted al...

Page 18: ...0 60 62 64 66 68 60 58 56 54 53 120 116 112 109 106 300 290 281 273 265 25 26 27 28 29 144 138 133 129 124 288 277 267 257 248 720 692 667 643 621 70 72 74 76 78 51 50 48 47 46 103 100 97 95 92 257 25...

Page 19: ...g the heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr E Check Safety Controls The flame sensor gas valve and pressure switch were all checked in the St...

Page 20: ...did not function properly and correct condition e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power to furnace 4 Check auxiliary limits when...

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