Resco GB3AAV Installation, Start-Up, And Operating Instructions Manual Download Page 10

Table 5—Maximum Capacity of Pipe *

NOMINAL

IRON PIPE

SIZE (IN.)

INTERNAL

DIAMETER (IN.)

LENGTH OF PIPE (FT)

10

20

30

40

50

1/2

0.622

175

120

97

82

73

3/4

0.824

360

250

200

170

151

1

1.049

680

465

375

320

285

1-1/4

1.380

1400

950

770

660

580

1-1/2

1.610

2100

1460

1180

990

900

Ref: Table 10-2 NFPA 54/ANSI Z223.1-1992.
* Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and a pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas).

CAUTION: If a flexible connector is required or allowed by the authority having jurisdiction, black iron pipe shall be

installed at the gas valve and extend a minimum of 2 in. outside the furnace casing.

WARNING: Use the proper length of pipes to avoid stress on the gas control manifold. Failure to follow this warning

could result in a gas leak, causing fire, explosion, personal injury, or death.

CAUTION: Connect the gas pipe to the furnace using a backup wrench to avoid damaging gas controls.

WARNING: Never purge a line into a combustion chamber. Never use matches, candles, flame, or other sources of

ignition to check for gas leakage. Use a soap-and-water solution to check for gas leaks. Failure to follow this warning could
result in fire, explosion, personal injury, or death.

Joint compounds (pipe dope) should be applied sparingly and only to the male threads of the joints. This pipe dope must be resistant to the action
of propane gas.

Install an accessible manual shut-off valve upstream of the furnace gas controls and within 72 in. of the furnace. A 1/8-in. NPT plugged tapping,
accessible for test gage connection, must be installed immediately upstream of the gas supply connection to the furnace and downstream of the
manual shut-off valve. Place a ground joint union between the gas control manifold and the manual shut-off.

Install a sediment trap in the riser leading to the furnace. The trap can be installed by connecting a tee to the riser leading from the furnace. Connect
a capped nipple into the lower end of the tee. The capped nipple should extend below the level of the gas controls. (See Fig. 10.)

Piping should be pressure tested in accordance with local and national plumbing and gas codes before the furnace has been attached. If the pressure
exceeds 0.5 psig (14-in. wc), the gas supply pipe must be disconnected from the furnace and capped before the pressure test. If the test pressure
is equal to or less than 0.5 psig (14-in. wc), close the manual shut-off valve located on the gas valve before the test. It is recommended that the
ground joint union be loosened before pressure testing.

After all connections have been made, purge the lines and check for gas leakage with regulated gas supply pressure.

Fig. 10—Typical Gas Pipe Arrangement

A89414

GAS

SUPPLY

MANUAL
SHUTOFF
VALVE

SEDIMENT
TRAP

UNION

—10—

Summary of Contents for GB3AAV

Page 1: ...a Working Platform 7 Install Furnace 7 HORIZONTAL CRAWLSPACE INSTALLATION 7 8 FILTER ARRANGEMENT 8 9 GAS PIPING 9 10 ELECTRICAL CONNECTIONS 11 12 115 v Wiring 11 24 v Wiring 11 Accessories 11 12 VENTI...

Page 2: ...aces are available in sizes 50 000 through 135 000 Btuh input capacities The design of the downflow horizontal gas fired furnace is A G A C G A certified for natural and propane gas and for installati...

Page 3: ...monoxide poisoning explosion fire electrical shock or other conditions which may cause personal injury loss of life or property damage Consult a qualified installer service agency local gas supplier o...

Page 4: ...nds which include fluoride chloride bromide and iodide These elements are found in aerosol sprays detergents bleaches cleaning solvents salts air fresheners and other household products CAUTION The op...

Page 5: ...m outdoors See Fig 3 2 All air from outside the structure a If combustion air is taken from outdoors through vertical ducts the openings and ducts MUST have at least 1 sq in of free area per 4000 Btuh...

Page 6: ...8 19 7 16 21 19 7 8 19 5 8 19 7 16 24 1 2 23 7 16 19 5 8 19 7 16 These dimensions apply when a model CB or CD Evaporator Coil casing is to be installed B Installation On a Combustible Floor 1 Cut and...

Page 7: ...shield on platform in front of louvered control panel as shown in Fig 7 PROCEDURE 5 HORIZONTAL CRAWLSPACE INSTALLATION The furnace can be installed horizontally with either the LH or RH side up In a c...

Page 8: ...turn air plenum See Fig 8 and Table 4 for horizontal applications Horizontal filter retainers must be field supplied See Fig 9 for downflow applications Fig 6 Furnace Plenum and Subbase Installed on a...

Page 9: ...anadian installations must be installed in accordance with NSCNGPIC and all authorities having jurisdiction The gas supply line should be a separate line directly from the meter to the furnace if poss...

Page 10: ...d only to the male threads of the joints This pipe dope must be resistant to the action of propane gas Install an accessible manual shut off valve upstream of the furnace gas controls and within 72 in...

Page 11: ...n electrical shock fire or death B 24 v Wiring Make field 24 v connections at the 24 v terminal strip See Fig 11 Connect terminal Y as shown in Fig 13 for proper operation in cooling mode Use AWG No 1...

Page 12: ...08 230 VOLT SINGLE PHASE WHT BLK WHT BLK If any of the original wire as supplied must be replaced use same type or equivalent wire NOTE Connect Y terminal as shown for proper operation W Y GND THERMOS...

Page 13: ...Ignitor warm up At the end of the prepurge period the ignitor is energized for a 17 sec ignitor warm up period c Ignition sequence When the ignitor warm up period is completed the gas valve opens per...

Page 14: ...DISCONNECT SWITCH AND THE FURNACE JUNCTION BOX JB 5 THIS WIRE MUST BE CONNECTED TO FURNACE SHEETMETAL FOR CONTROL TO DETECT FLAME 6 FACTORY CONNECTED WHEN LGPS NOT USED 7 REPLACE ONLY WITH A 3 AMP FUS...

Page 15: ...e to follow this warning could result in fire explosion personal injury or death 2 Component test The furnace control allows all components except gas valve to be run for a short period of time This f...

Page 16: ...40 38 39 3 7 3 2 3 5 40 38 39 3 8 3 3 3 6 905 42 3 5 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 39 3 6 3 4 40 38 39 3 7 3 2 3 5 920 42 3 4 42...

Page 17: ...In the United States gas input on unit rating plate is for altitudes up to 2000 ft Ratings for altitudes over 2000 ft must be 4 percent less for each 1000 ft above sea level To obtain the adjusted al...

Page 18: ...0 60 62 64 66 68 60 58 56 54 53 120 116 112 109 106 300 290 281 273 265 25 26 27 28 29 144 138 133 129 124 288 277 267 257 248 720 692 667 643 621 70 72 74 76 78 51 50 48 47 46 103 100 97 95 92 257 25...

Page 19: ...g the heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr E Check Safety Controls The flame sensor gas valve and pressure switch were all checked in the St...

Page 20: ...did not function properly and correct condition e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power to furnace 4 Check auxiliary limits when...

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